Custom Gildan 5400 Heavy Cotton Long Sleeve T-Shirt

Product Description

Gildan 5400 Heavy Cotton Long Sleeve T-Shirt — Canada's Best Value Custom Long Sleeve

The Gildan 5400 Heavy Cotton Long Sleeve T-Shirt is the long sleeve version of Canada's #1 selling t-shirt — the Gildan 5000. Same trusted 100% preshrunk cotton, same 5.3 oz midweight construction, same unbeatable value — with full-length sleeves for cooler weather, sun protection, and additional print locations. If you love the 5000, the 5400 is the obvious long sleeve choice.

Custom long sleeve tees at the best price in Canada. No minimums, 10-day turnaround, and free shipping on orders over $250.

Fabric & Construction

• 100% preshrunk cotton (fibre content varies by colour — some heathers are cotton/polyester blends)
• 5.3 oz / 180 GSM — same midweight as the Gildan 5000
• Taped neck and shoulders — reinforced for durability and a lay-flat collar
• Double-needle stitching on sleeves, cuffs, and bottom hem
• Seamless collar — holds shape without curling
• Rib knit cuffs — clean wrist finish that holds its shape
• Tear-away label for easy rebranding
• Tubular construction with classic straight-cut silhouette

Fit & Sizing

• Classic unisex fit — relaxed through body and sleeves
• Available in S through 5XL
• True to size — same proportions as the Gildan 5000 with added sleeve length

Gildan 5400 vs Gildan 2400 — Which Long Sleeve?

• Weight: The 5400 is 5.3 oz (lighter, more comfortable for layering) vs the Gildan 2400's 6.0 oz (heavier, more substantial)
• Feel: The 5400 is lighter and more breathable; the 2400 feels thicker and more structured
• Opacity: The 2400's heavier weight provides better coverage on light colours
• Price: The 5400 is typically more affordable
• Recommendation: Choose the 5400 for best value and comfortable layering. Choose the 2400 when you want maximum weight and substance — workwear, outdoor use, and premium prints.

Best Print Methods for the Gildan 5400

• Screen Printing — excellent on the smooth cotton surface. Front, back, and sleeve prints all perform well. Sleeve prints are a popular add-on for long sleeve tees.
• DTG (Direct-to-Garment) — outstanding on 100% cotton colours for photo-quality prints.
• DTF (Direct-to-Film) — works on all colours with vibrant full-colour results.
• Embroidery — stable base for left-chest and sleeve embroidery.
• Heat Transfer / Vinyl — popular for sleeve logos, names down the arm, and forearm designs.

Popular Uses for Custom Gildan 5400 Long Sleeve T-Shirts

• Fall & Spring Events: Charity walks, outdoor festivals, community events, school field days
• Corporate: Staff uniforms for cooler months, company long sleeves, trade show apparel
• Sports: Practice shirts, warm-ups, coaching staff, fan gear, tournament merch
• Schools: Spirit wear, grad shirts, club apparel — long sleeves are dress-code friendly
• Outdoor Work: Landscaping, construction, farming — sun protection with custom branding
• Seasonal Merch: Fall/winter merchandise drops, holiday event shirts

Related Gildan Styles

• Gildan 5000 Heavy Cotton T-Shirt — the matching short sleeve version
• Gildan 2400 Ultra Cotton Long Sleeve — heavier weight long sleeve at 6.0 oz
• Gildan 500B Youth Heavy Cotton T-Shirt — matching youth short sleeve
• Gildan 1850 Heavy Blend Hoodie — when you need more warmth than a long sleeve tee

Care Instructions

• Machine wash cold with like colours
• Tumble dry on low heat
• Do not bleach
• Do not iron directly on print or decoration
• Inside-out washing recommended for printed garments

Specifications at a Glance

• Brand: Gildan
• Style: 5400 (G540)
• Fabric: 100% Cotton (heathers vary)
• Weight: 5.3 oz / 180 GSM
• Fit: Classic / Unisex
• Sizes: S - 5XL
• Colours: 15+
• Construction: Tubular
• Collar: Seamless, lay-flat
• Cuffs: Rib knit
• Stitching: Double-needle sleeves, cuffs, and hem
• Label: Tear-away for rebranding

Order Custom Gildan 5400 Long Sleeve T-Shirts from T-Shirt Elephant

T-Shirt Elephant is Canada's leading custom apparel printer. We stock the full 5400 colour range and offer:

• No minimum order — order 1 shirt or 10,000
• 10-day standard production — rush available
• Free shipping on orders over $250 across Canada
• Free digital proof before production
• Screen printing, DTG, DTF, embroidery — all methods available
• Printed in Canada — supporting Canadian business since 2010