Custom Fitted Hats
Bulk custom fitted hats in Canada with professional embroidery. Premium look with sized options from S/M to L/XL. Perfect for sports teams, streetwear brands, and corporate merchandise.
32 Custom Fitted Hats Available
Filters
Categories
Brand
Valucap VC100 Adjustable
Valucap 8869 Adjustable
ATC H08215 AS
Valucap VC300A Adjustable
ATC WeRK1332 One Size
Valucap AH35 Adjustable
Yupoong F06006 AS
YP Classics 6006 Adjustable
YP Classics 6007 Adjustable
YP Classics 6601 Adjustable
Team 365 TT801 One Size
YP Classics 5089M Adjustable
YP Classics 6245EC One Size
Flexfit F06277 S/M - L/XL
YP Classics 6789M Adjustable
Flexfit F06110 AS
Flexfit FF5001 SM - L/XL
Authentic T-Shirt Company ATC6277 XS6 58–7 18 - XL2XL 7 38-8
Authentic T-Shirt Company ATC6533 SM - LXL
Flexfit FF110C One Size
Yupoong 6477 S/M - LXL
Flexfit FF110F One Size
Valucap 6440 XS - 2XL
Authentic T-Shirt Company ATC6477 S/M - L/XL
New Era NE1000 SM - LXL
Flexfit FF180 S/M - LXL
Richardson 632 Adjustable
YP Classics 5389AP Adjustable
Nike NKFB6447 SM - LXL
Nike NKFB5677 SM - LXL
Under Armour 1376702 S/M - XL/2XL
Columbia 216514 Adjustable
Quality Guarantee
Premium products you can trust
Free Shipping
On orders over $250
Fast Turnaround
Rush orders available
Expert Support
Canadian-based team
What Our Customers Say
Have ordered twice now, both times were excellent. Lots of apparel to choose from, and good tools to help with designing your own.
Very happy with my shirt! Great quality, can't wait to wear it.
I decided to give T-Shirt Elephant a try because I’m considering using them for a project I’m working on, and I have to say, they exceeded my expectations. What impressed me most was the range of choices. Whether you’re working within a budget or looking for a higher-quality product, there are plenty of options to fit the needs of your project.
The website was easy to use, the ordering process was straightforward, and the quality of the finished product was excellent. Very happy with my experience and I’ll definitely be using them again.
The quality of apparel and print are top notch - the graphics look amazing, will use again for future purchases!
We recently ordered zip-up hoodies for our team of four from T-shirt Elephant, and we couldn't be happier with the experience! The quality of the hoodies is great, and the service was wonderful from start to finish. A special shout-out to Jason, who confirmed our order promptly and went above and beyond to ensure everything arrived on time despite our tight deadline. Highly recommended! ⭐⭐⭐⭐⭐
This was our second order and the quality is always the best. The team is very reactive and accommodating.
Fantastic. Quality is great. Price is very reasonable. Took 2-3 weeks to get, but I'm in no rush. Website is easy to use. Would definitely recommend over other companies I've attempted to try.
Great quality print company and CANADIAN! Was looking to get two shirts printed fast and they delivered. I even accidentally clicked the wrong shipping option and emailed them asking to pay for upgraded delivery time. They did it at no charge! Very happy I was able to get the shirts in time!
I have had a great experience ordering from T-Shirt Elephant. I ordered custom ball caps. Justin helped me with the colors, he also helped to ensure the order was submitted correctly. My order was shipped to me on the date that I was told it was going to ship and I received it a couple days later. We are grateful for the service and also the quality of the product. We are going to try the apparel next. I highly recommend T-Shirt Elephant, from the customer service support, the excellent variety of products they carry, the ease of use to create the custom ball caps and the delivery of the product.
Highly recommend. Very professional, responsive, and quick turnaround. Lots of selection and even provide design help and tips. Jason and team are great!
I ordered a hoodie with my business logo. It was ready really quick and the colour, quality and fit are great! I'd definitely order more!
Was a little hard to find, however service was good and my apparel looks great. Thank you!
Great shirt quality and very helpful customer service. Highly recommend!
I had a fantastic experience working with Jason and the team here. We needed 350 printed tote bags for a conference on a strict three-day turnaround, and they completely delivered. Jason was incredibly helpful in getting everything set up quickly and provided a very reasonable price. I’m thrilled with the final quality and look of the bags. I will definitely be back for future projects - highly recommend!
great quality and also delivered on time. Jason was helpful and direct, and I appreciate the quality of the sports fabric.
Shirt arrived right on time, great quality and exactly what I ordered. Website very easy to use with lots of options to create your own design.
Great quality and nice to support a Canadian company!
T-Shirt Elephant came through for us! We ordered custom aprons with our logo for an event and were working with a very tight deadline, placing our order just days before we needed them. We were not sure they would arrive in time, but the team at T-Shirt Elephant was responsive and assured us they would be delivered on schedule. They kept their word, and the aprons arrived right on time and looked great. We are very grateful to their team for making it happen and would happily order from them again.
Great transaction.
Very pleased with the t-shirt
Appreciate this Canadian retailer.
Ordering was straightforward with a quick turnaround time. The sweaters ordered are of a good quality. Looking forward to the next one!
Good quality t-shirt and my custom image came out great. Prices are reasonable for a custom 1-off shirt.
Design tool easy to use, shirt quality better than expected.
Communication is excellent so far. They do their very best to accommodate late order add-ins and answer questions about logo size & placement. The website is a bit cumbersome when you are trying to reorder previous designs that you've already ordered.
Easy online ordering platform
Excellent customization of AI artwork.
Quality long sleeve t shirts
Needed a quick turnaround and got it.
Communications were excellent- not that much.
Pricing commensurate with quality.
Custom Fitted Hats in Canada
Everything you need to know about ordering custom fitted hats
T-Shirt Elephant offers custom fitted hats, structured baseball caps available in specific head sizes rather than adjustable closures. Fitted hats provide a clean, streamlined look without a snapback or strap at the back, making them the preferred choice for sports teams, premium brand merchandise, and retail hat lines. We carry fitted caps from Yupoong (Flexfit), Richardson, and Pacific Headwear in sizes S/M through L/XL and individual sizes from 6 7/8 to 8. Starting from $16.99, our fitted hats are customized primarily with embroidery, including flat embroidery, 3D puff, and tonal embroidery for a subtle, premium look. No minimum order, 7-day turnaround, free shipping over $250.
Our fitted hat program includes the popular Flexfit 6277 Structured Cap and Richardson fitted options in wool blend and performance fabrics. Embroidery is the standard decoration method, we offer up to 15,000 stitches on the front panel, with additional embroidery available on sides, back, and under the brim. Fitted hats are popular for sports teams, streetwear brands, golf clubs, and premium corporate gifts. Available in 20+ colours including classic black, navy, and grey. Our team handles logo digitization at no charge and provides detailed mockups before production.
Related Categories
Custom Fitted Hats FAQ
Common questions about ordering custom fitted hats in Canada
Fitted caps come in specific sizes typically ranging from 6 7/8 to 8. Sizing is based on head circumference.
Yes, typically $2-5 more because multiple sizes must be produced. Minimum orders may apply for each size.
Clean look without visible closures, more comfortable fit, and premium appearance. Popular for sports teams and fashion brands.
Yes! Same embroidery options - front, side, back. The decoration process is identical, just done on pre-sized caps.
We stock popular sizes in basic colors. Custom fitted caps in specific sizes may require longer lead times.
