Custom Fitted Hats
Bulk custom fitted hats in Canada with professional embroidery. Premium look with sized options from S/M to L/XL. Perfect for sports teams, streetwear brands, and corporate merchandise.
32 Custom Fitted Hats Available
Filters
Categories
Brand
Valucap 6440 XS - Adjustable
Valucap VC100 Adjustable
ATC H08215 AS
Valucap 8869 Adjustable
Valucap VC300A Adjustable
ATC™ WeRK1332 One Size
Valucap AH35 Adjustable
Yupoong F06006 AS
YP Classics 6245EC One Size
YP Classics 6006 Adjustable
YP Classics 6601 Adjustable
YP Classics 6007 Adjustable
Team 365 TT801 One Size
Flexfit F06277 S/M - L/XL
YP Classics 5089M Adjustable
YP Classics 6789M Adjustable
Flexfit F06110 AS
Flexfit FF5001 SM - LX
Authentic T-Shirt Company ATC6277 XS6 58–7 18 - XL2XL 7 38-8
Authentic T-Shirt Company ATC6533 SM - LXL
Flexfit FF110C One Size
Yupoong 6477 SM - LXL
Flexfit FF110F One Size
Authentic T-Shirt Company ATC6477 S/M - L/XL
New Era NE1000 SM - LXL
Flexfit FF180 SM - LXL
Richardson 632 Adjustable
YP Classics 5389AP Adjustable
Nike NKFB6447 SM - LXL
Nike NKFB5677 SM - LXL
Under Armour 1376702 S/M - XL/2XL
Columbia 216514 Adjustable
Quality Guarantee
Premium products you can trust
Free Shipping
On orders over $250
Fast Turnaround
Rush orders available
Expert Support
Canadian-based team
What Our Customers Say
Great experience and quality! Shirts were ready quickly!
Good service! They had my order rushed at no extra cost which I greatly appreciated. Picked it up at their North toronto location. Everyone was nice and helpful. Will definitely order again
T Shirt Elephant made my t shirts amazing.
Quality of the shirts were great - true to size and super soft. We had come challenges with the delivery date and the T-Shirt Elehpant team worked with us to make sure we were able to switch to pick up in order to get the product in time. Really appreciated the flexibility and customer service.
Ordered two custom shirts from here and they nailed it!!! Shirts were 100% perfect to what I wanted, shipping was fast and it arrived sooner than expected. Will absolutely order again! Thank you!
Incredible quality. Highly recommended
Great quality, exactly as ordered.
(Translated by Google) Simple, fast, reliable.
(Original)
Simple, rapide, fiable.
I bought two shirts, two hoodies and one polo with my custom company logo on them, Great product, amazing quality, fair price and shipped in good time!
I ordered 7 custom made t-shirts and was 100 % satisfied with how fast they fulfilled my order. The quality of their work and the material of their shirts are excellent. The sizes what I ordered are spot on and fits exactly like they should. I will be ordering more in the near future ! A+++++
My t-shirts were beyond expectations! Great quality and they arrived when they said they would. Highly recommend!!
Professional from start to finish! The website is well designed and easily accessible. There's a great variety to choose from whether more budget friendly to higher end items as well. The whole process felt personalized from customization to delivery. Had some great help from Jason while figuring personalization details. Would definitely recommend for schools and sports teams looking for some custom merchandise. The prints are clean, vibrant and last very well!
I placed a small order of 5 custom T-shirts for an event. The design process was easy and shipping was on time. Best of all, the graphic and tshirts were excellent. Thanks!
Great quality shirts, the design came out perfect
Great product and service. We are very novice at this and thanks to Jason things went very well.
I ordered t-shirts and tank tops for our pickleball club and they turned out amazing!! I've washed them a few times with zero issues. The printing looks awesome, absolutely love them!!
First time purchase and couldn't be more pleased with the service. Good quality shirts, and quick delivery across the country!
We absolutely love our custom jackets! The quality exceeded our expectations, and the embroidery turned out beautifully. One of our favorite features is being able to customize the front, back, and both sleeves all on the same jacket. The finished product looks professional, feels durable, and represents our business perfectly. We couldn't be happier with how they turned out!
Easy to use ordering process and very happy with the finished product!
It was easy to order. I received tracking updates and it arrived quickly. I'm very happy with both the product and the service.
Designing the shirt was easy and it arrived reasonably quick. The shirt was nice quality with a good quality print. I would design another when I have occasion to.
Great customer service (responsive and helpful), reliable custom designs when using the studio tool, we love all the jerseys we've purchased from T-Shirt Elephant over the years.
I ordered a single T-shirt with a custom full-colour image and it turned out beautifully! The American Apparel option had this gorgeous light blue shade that is hard to find elsewhere. I'll definitely be ordering from these guys again for future custom shirts. Love that it's a Canadian company.
Product was exactly how it looked on screen and the tshirt material is good quality.
Custom Fitted Hats in Canada
Everything you need to know about ordering custom fitted hats
T-Shirt Elephant offers custom fitted hats, structured baseball caps available in specific head sizes rather than adjustable closures. Fitted hats provide a clean, streamlined look without a snapback or strap at the back, making them the preferred choice for sports teams, premium brand merchandise, and retail hat lines. We carry fitted caps from Yupoong (Flexfit), Richardson, and Pacific Headwear in sizes S/M through L/XL and individual sizes from 6 7/8 to 8. Starting from $16.99, our fitted hats are customized primarily with embroidery, including flat embroidery, 3D puff, and tonal embroidery for a subtle, premium look. No minimum order, 7-day turnaround, free shipping over $250.
Our fitted hat program includes the popular Flexfit 6277 Structured Cap and Richardson fitted options in wool blend and performance fabrics. Embroidery is the standard decoration method, we offer up to 15,000 stitches on the front panel, with additional embroidery available on sides, back, and under the brim. Fitted hats are popular for sports teams, streetwear brands, golf clubs, and premium corporate gifts. Available in 20+ colours including classic black, navy, and grey. Our team handles logo digitization at no charge and provides detailed mockups before production.
Related Categories
Custom Fitted Hats FAQ
Common questions about ordering custom fitted hats in Canada
Fitted caps come in specific sizes typically ranging from 6 7/8 to 8. Sizing is based on head circumference.
Yes, typically $2-5 more because multiple sizes must be produced. Minimum orders may apply for each size.
Clean look without visible closures, more comfortable fit, and premium appearance. Popular for sports teams and fashion brands.
Yes! Same embroidery options - front, side, back. The decoration process is identical, just done on pre-sized caps.
We stock popular sizes in basic colors. Custom fitted caps in specific sizes may require longer lead times.