Custom Outdoor Hats
Durable Adventure-Ready Headwear for Outdoor Recreation & Brands
Free shipping over $250 in Canada
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Choose Your Product
Select from our most popular products and start designing in seconds
How It Works
Creating custom apparel is easy! Just 3 simple steps to get your custom products.
Choose Product
Browse 500+ premium products from trusted brands. Find the perfect item for your needs.
Design Online
Use our easy design studio to create your custom design. Upload artwork or get free design help.
Receive Your Order
We print and ship in 10 business days. Rush delivery available in 5-7 days.
Takes less than 5 minutes to design and order
Popular Products
Trusted by local businesses, teams, and organizations
Trusted by 100,000+ Canadians
See What Our Customers Say
Awesome quality, and fast response time when emailing customer service! Love my hoodie
Quality and workmanship are absolutely amazing. Thanks so much for taking such wonderful care of your customers
Working with T-shirt elephant is always a seamless process!! Could not recommend them more!
The artwork was high quality and the buttons turned out wonderfully. Thank you again!
Jason took my design and made it look amazing. He was punctual and worked quickly.
Jason was attentive and prompt, and delivered exactly what we ordered.
T-Shirt Elephant gave me excellent quality T shirts and the photo looks fantastic!
They were very helpful and answered questions promptly. The quality was excellent.
They have the best prices and they are always on time with the merchadise and the quality is amazing!
Great customer service and fast delivery - highly recommend T-Shirt Elephant - thanks!
Awesome quality, and fast response time when emailing customer service! Love my hoodie
Quality and workmanship are absolutely amazing. Thanks so much for taking such wonderful care of your customers
Working with T-shirt elephant is always a seamless process!! Could not recommend them more!
The artwork was high quality and the buttons turned out wonderfully. Thank you again!
Jason took my design and made it look amazing. He was punctual and worked quickly.
Jason was attentive and prompt, and delivered exactly what we ordered.
T-Shirt Elephant gave me excellent quality T shirts and the photo looks fantastic!
They were very helpful and answered questions promptly. The quality was excellent.
They have the best prices and they are always on time with the merchadise and the quality is amazing!
Great customer service and fast delivery - highly recommend T-Shirt Elephant - thanks!
Custom Outdoor Hats
Outdoor hats serve adventure recreation and outdoor industry applications with durable construction and functional features suited to rugged use conditions. T-Shirt Elephant offers custom outdoor hats for Canadian outdoor brands and recreation programs, providing adventure-appropriate headwear with professional embroidery.
The outdoor hat category encompasses styles designed for genuine outdoor functionality beyond purely fashion purposes. Sun protection, durability, and practical features characterize outdoor-focused headwear. Construction withstands conditions that fashion caps cannot handle.
Our outdoor hat inventory features styles from brands serving outdoor markets specifically. Durable fabrics withstand field conditions. Practical features address outdoor use requirements. Construction quality ensures longevity through demanding use.
Functional features in outdoor hats address practical requirements. Extended brims provide enhanced sun protection. Ventilation features manage heat during active use. Secure fit mechanisms prevent loss during activity. These features serve genuine outdoor function.
T-Shirt Elephant applies embroidery on outdoor hats using techniques suited to technical fabrics and durable construction. Our expertise ensures professional decoration on outdoor-specific materials.
Embroidery on outdoor hats creates brand identification for adventure companies and programs. Guide services, outfitters, and outdoor brands establish visual identity through decorated headwear. The professional decoration suits outdoor market expectations.
Adventure guide and outfitter applications provide branded outdoor hats for staff and client identification. Guide services establish professional presence through uniformed headwear. Client merchandise extends brand exposure beyond guided experiences.
Outdoor retail applications stock branded hats for adventure-seeking customers. Outdoor specialty retailers and outfitters merchandise custom hats that resonate with core audiences. The outdoor-appropriate styling suits retail contexts.
National and provincial park applications provide merchandise and staff identification through custom outdoor hats. Park programs, campground merchandise, and ranger identification all utilize outdoor hat decoration.
Fishing guide and charter applications brand outdoor hats for crew and client wear. The fishing context demands genuinely functional headwear. Branded options serve promotional and identification purposes simultaneously.
Camping and RV applications merchandise outdoor hats for enthusiast audiences. Campground gift shops, RV dealer merchandise, and camping brand programs distribute appropriately styled headwear.
Adventure tourism applications outfit guides and market programs through custom outdoor hats. Zip lines, adventure parks, and outdoor experience companies establish brand presence with functional branded headwear.
Durability characteristics in outdoor hats exceed standard cap construction. Reinforced construction, quality materials, and attention to stress points ensure longevity through demanding use. The investment in quality construction serves outdoor applications appropriately.
Color options in outdoor hats include earth tones, safety-visible colors, and nature-inspired palettes. The outdoor context influences color selection toward appropriate options.
Ordering custom outdoor hats from T-Shirt Elephant delivers adventure-ready headwear with professional Canadian embroidery. Browse our outdoor selection, choose your preferred styles and colors, upload your artwork, and receive detailed proofs for approval. With no minimum order requirements, custom outdoor hats serve programs of any scale.
Equip your outdoor program with adventure-appropriate branded headwear. Contact T-Shirt Elephant at orders@tshirtelephant.com or start designing your custom outdoor hats online today.
Frequently Asked Questions
Everything you need to know about ordering custom apparel in Canada
There is NO minimum order requirement! Whether you need 1 custom t-shirt or 1,000+ pieces, we treat every order with the same care and quality. This makes us perfect for personal projects, small businesses, and large corporations alike across Canada.
We offer three professional printing methods: screen printing (best for bulk orders and vibrant, long-lasting colors), DTF (Direct-to-Film) printing (ideal for detailed designs, photos, and smaller quantities with no color limitations), and embroidery (premium textured look for logos and corporate wear). Our team will recommend the best method for your specific design, quantity, and budget.
Standard production takes 10 business days from order placement, with shipping anywhere in Canada. Rush orders are available with 5-7 business day turnaround for urgent deadlines. We ship to all provinces including Ontario, British Columbia, Alberta, Quebec, and more.
Yes! Our professional in-house design team provides FREE design assistance with every order. Whether you need help creating a logo from scratch, converting a low-resolution image to print-ready artwork, or making adjustments to your existing design, we're here to help at no extra charge. This service is included for all customers across Canada.
We offer 500+ products including custom t-shirts, hoodies, sweatshirts, polo shirts, tank tops, long sleeve shirts, jackets, hats, tote bags, and more. We carry trusted brands like Gildan, Bella+Canvas, Next Level, Champion, and Nike. Perfect for team uniforms, corporate apparel, promotional merchandise, event shirts, and personal projects.
Custom t-shirt pricing starts as low as $4.95 CAD per shirt for blank garments, with printing costs varying based on design complexity, number of colors, and quantity ordered. We offer automatic volume discounts - the more you order, the lower your per-piece cost. Get an instant quote using our online design studio or contact us for bulk pricing on orders over 100 pieces.
Screen printing pushes ink through a mesh stencil onto fabric - ideal for bulk orders with vibrant, durable colors. DTF (Direct-to-Film) prints your design onto a film that's heat-transferred to the garment - perfect for detailed designs, photos, and smaller quantities with unlimited colors. Embroidery stitches your design directly into the garment - creating a premium, textured look ideal for corporate logos, polo shirts, and professional uniforms. Our team will help you choose the best method for your project.
Absolutely! We specialize in custom apparel for businesses, sports teams, schools, events, and organizations throughout Canada. Whether you need corporate uniforms with embroidered logos, team jerseys for your sports league, staff shirts for your restaurant, or promotional t-shirts for your event, we have the products and expertise to deliver professional results.
We accept most common file formats including PNG, JPG, PDF, AI (Adobe Illustrator), EPS, and PSD (Photoshop). For best print quality, we recommend vector files (AI or EPS) or high-resolution raster images (at least 300 DPI). Don't have print-ready artwork? Our free design service can help convert, recreate, or improve your artwork at no additional cost.
Yes! We ship to every province and territory in Canada including Ontario, British Columbia, Alberta, Quebec, Manitoba, Saskatchewan, Nova Scotia, New Brunswick, Newfoundland and Labrador, Prince Edward Island, Northwest Territories, Yukon, and Nunavut. All products are printed in Canada, ensuring fast delivery times and supporting local manufacturing.
Yes! Our online design studio lets you see exactly how your design will look on your chosen products in real-time. You can preview colors, placement, sizing, and make adjustments before placing your order. What you see in the design studio is what you'll receive - giving you full confidence in your custom apparel order.
Your satisfaction is our priority. We stand behind the quality of our work with a satisfaction guarantee. If there's ever an issue with print quality or garment defects, contact us and we'll make it right. Our 4.9-star Google rating from 100,000+ Canadian customers reflects our commitment to quality and service.
Still have questions?
Our friendly team is here to help! Contact us today.