Custom Hats & Caps in Canada
Custom embroidered hats and caps in Canada for teams, businesses, and events. Bulk trucker hats, baseball caps, snapbacks, and beanies with professional embroidery. No minimum order - serving Toronto, Vancouver, Calgary, and all Canadian provinces.
161 Custom Hats / Headwear Available
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ATC ATCHBAND OSFA
ATC ATCWBAND OSFA
Canada Sportswear H08005 One Size
Canada Sportswear H08000 One Size - AS
Canada Sportswear H08002 One Size
Authentic T-Shirt Company C130 One Size
Port & Company C105 OSFA
ATC C1327 One Size
ATC C1340 One Size
ATC Y100 OSFA
ATC Y130 OSFA
Canada Sportswear H08200 AS
Canada Sportswear H8200Y AS
Sportsman SP08 One Size
ATC C1305 One Size
ATC C1321 One Size
Authentic T-Shirt Company C100 One Size
Valucap VC100 Adjustable
KOI KOI1830 OSFA
KOI KOI1831 OSFA
Sportsman SP12T One Size
ATC C1318 OSFA
YP Classics 1500KC One Size
Sportsman SP12 One Size
Valucap 8869 Adjustable
Sportsman SP15 One Size
ATC WeRK1207 One Size
ATC H08010 AS
ATC H08012 AS
ATC H08210 AS
ATC H08215 AS
Valucap VC300A Adjustable
YP Classics 1501KC One Size
Canada Sportswear H08205 AS
Canada Sportswear H08355 AS
Canada Sportswear H08360 AS
ATC C1343 OSFA
ATC C1342 OSFA
Canada Sportswear H08080 AS
ATC C1322 One Size
Valucap VC400 One Size
Sportsman SP510 One Size
Valucap VC700 Adjustable
Sportsman SP12SL One Size
Sportsman SP12FL One Size
Sportsman sp500 One Size
ATC WeRK1332 One Size
ATC WeRK1331 One Size
ATC C1302 S/M - L/XL
Valucap AH35 Adjustable
Kati SN100 Adjustable
ATC C1202 OSFA
ATC WERK1333 OSFA
Sportsman VC500 One Size
Sportsman VC600 One Size
Yupoong F06006 AS
Yupoong F06606 AS
Yupoong F6606T AS
Sportsman SP12JL One Size
ATC H08050 AS
YP Classics ATC6606 OSFA
Yupoong 6606 Adjustable
Sportsman VC300Y One Size
YP Classics 6606R Adjustable
YP Classics 6502 One Size
YP Classics 6389 Adjustable
YP Classics 6006 Adjustable
Berne Apparel H149 One Size
Yupoong 6506 One Size
YP Classics 6007 Adjustable
YP Classics 6601 Adjustable
Kati LC10 Adjustable
Kati S700M Adjustable
Kati LCB08 One Size
Team 365 TT802 One Size
Team 365 TT802Y One Size
Infinity Her CASSIE One Size
Team 365 TT801 One Size
Team 365 TT801Y One Size
YP Classics 6245CM Adjustable
Comfort Colors CCST0 Adjustable
Comfort Colors CCWC0 Adjustable
Berne Apparel H150 One Size
Richardson 112 M/L - One Size
Richardson 115 M/L - One Size
Richardson 312 One Size
YP Classics 5089M Adjustable
Yupoong YU6789M One Size
YP Classics 5789M Adjustable
YP Classics 6245EC One Size
YP Classics 6245PT One Size
Flexfit F06277 S/M - L/XL
YP Classics 6089M Adjustable
YP Classics 6789M Adjustable
Flexfit 110M Adjustable
Comfort Colors CCSC0 Adjustable
Kati LCB12 One Size
Authentic T-Shirt Company ATC6245CM One Size
Flexfit F06110 AS
Richardson 111 One Size
Yupoong 6089 Adjustable
Flexfit FF5001 SM - L/XL
Richardson 112FP One Size
Richardson 112Y Adjustable
Comfort Colors CCRC0 Adjustable
Flexfit 8110 Adjustable
Authentic T-Shirt Company ATC6089M One Size
Authentic T-Shirt Company ATC6511 SM 6 34-7 14 - LXL 718-758
Athletic Knit A1830 One Size
Richardson 168 Adjustable
Flexfit 6277Y One Size
Nike 779797 OSFA
Authentic T-Shirt Company ATC6277 XS6 58–7 18 - XL2XL 7 38-8
Authentic T-Shirt Company ATC6533 SM - LXL
Richardson 110 S/M - L/XL
Flexfit 110FT One Size
Flexfit FF110C One Size
Richardson 172 One Size - S/M
Flexfit 110P Adjustable
Columbia 118518 One Size
Yupoong 6477 S/M - LXL
Flexfit FF110F One Size
Authentic T-Shirt Company 110F Adjustable
Nike 580087 One Size
New Era NE302 TC - CY
Valucap 6440 XS - 2XL
Flexfit 6110NU Adjustable
INIVI IV152 OSFA
Nike 102699 One Size
Richardson PTS20 One Size - S/M
Columbia 191132 One Size
Authentic T-Shirt Company ATC6477 S/M - L/XL
New Era NE1020 SM - LXL
New Era NE1000 SM - LXL
Flexfit FF180 S/M - LXL
New Era NE400 OSFA
Richardson 632 Adjustable
New Era NE900 OSFA
Nike 333115 S/M - L/XL
New Era NE200 One Size
Under Armour 1369785 One Size
Authentic T-Shirt Company NE1121 SM - LXL
YP Classics 5389AP Adjustable
New Era NE907 One Size
New Era NE205 One Size
New Era NE208 One Size
Atlantis Headwear RETH One Size
The North Face NF0A4VUA OSFA
Nike NKFB6447 SM - LXL
Nike NKFB5677 SM - LXL
Nike NKFB6445 S/M - L/XL
Columbia 216512 One Size
Nike NKFB6539 One Size
Flexfit 180AP Adjustable
Under Armour 1376702 S/M - XL/2XL
Columbia 216514 Adjustable
The North Face NF0A4VUB One Size
Columbia 216513 Adjustable
Columbia 212477 One Size
Under Armour 1383434 S/M - L/XL
Under Armour 6015033 S/M - XL/2XL
Quality Guarantee
Premium products you can trust
Free Shipping
On orders over $250
Fast Turnaround
Rush orders available
Expert Support
Canadian-based team
What Our Customers Say
Great product! The quality was amazing, and there was a lot of creativity in creating the apparel.
First time buying a custom item from T-Shirt Elephant. Not only was the t-shirt quality and customization quality top notch, but also the site was easy to navigate and the customization feature was very user friendly. I am 100% going to be making more of my work shirts and sweaters through T-Shirt Elephant going forward!
The t-shirts turned out great! Quality material and the print looks just like the design.
My T-shirts arrived on time, look great and are of great quality. Their website is also really easy to use. I give them 5 stars and can easily recommend them.
⭐⭐⭐⭐⭐
I recently ordered some custom apparel for my business, PhenX Stucco & Siding. We had a few issues with the hoodies and getting everything exactly how I wanted it, but the team at T-Shirt Elephant was great to deal with.
They were patient, professional, and willing to work with me to make things right. They took the time to respond to my concerns and made sure I was looked after.
Customer service goes a long way, especially when you're running your own business. I really appreciate the effort they put in.
Thanks again to the team at T-Shirt Elephant!
Quality is great, they came fast and customer service is excellent.
Wow, blown away by the results and the customer service.
I ordered one shirt with a specific design and it turned out better then expected. Price and quality of shirt was also excellent.
This was my first order. I LOVE my new Tshirts!! Thank you for offering different colours too! These are so comfy and I will be placing another order soon!
We recently placed an order for custom event shirts and, unfortunately, there was a printing issue with our logo. After bringing it to their attention, the team took accountability and worked with us to make things right.
They arranged to have the shirts reprinted and expedited the order to ensure we received everything in time for our event.
Mistakes can happen, but what really matters is how a company handles them. We truly appreciate their willingness to correct the issue, their professionalism, and the effort they made to meet our deadline.
Thank you to the team at T-Shirt Elephant for making things right. Great customer service!
Very good experience.... from the flexible , intuitive shirt design system to the quality of the end product. Top quality cotton shirt.
I really enjoy T-shirt elephant. A Canadian company, the way to make a T-shirt is very easy to do and they have great selections of shirts
Easy experience good quality shirts and shipping exactly as advertised. Thanks.
Five stars. The ordering process was very easy, but the real reason for my rating is how they handled an issue with my order. It arrived slightly late, and while I was understandably upset, their team stepped up. They returned my call, remained professional and calm, and made things right. Mistakes can happen—it’s how a company responds that matters. I really appreciate how they handled the situation and will definitely order from them again.
Great print shop locally in Canada! The website designer was easy to use, prices are good. T-shirts and stickers are great quality. Shipping was fast and customer service was helpful. Highly recommend!
Was a bit hesitant given the one off cost of a custom tshirt (although the price still really isn't unreasonable), but I wasn't disappointed. It is better than I had hoped for. The shirt material quality is exactly what I had wanted (and researched for) with a vintage feel to the material, and the quality of the printed graphics couldn't be better. I'll definitely order more.
Received my shirt and it was exactly as I created it on the website. Turned out so good! The shirt itself is good quality, doesn't feel like it's going to fall apart, comfortable to wear. Design and print held up after washing as well, no cracks or breaking. Still, as with any graphic tee, would suggest washing inside out in cold water and hanging to dry to give it the best chance of success.
Great quality sweater and high quality image printing. A very professional looking sweater. Used this for my children's book world to promote the characters. This was a trial run. Will definitely order more from T-shirt Elephant.
Have ordered twice now, both times were excellent. Lots of apparel to choose from, and good tools to help with designing your own.
Very happy with my shirt! Great quality, can't wait to wear it.
I decided to give T-Shirt Elephant a try because I’m considering using them for a project I’m working on, and I have to say, they exceeded my expectations. What impressed me most was the range of choices. Whether you’re working within a budget or looking for a higher-quality product, there are plenty of options to fit the needs of your project.
The website was easy to use, the ordering process was straightforward, and the quality of the finished product was excellent. Very happy with my experience and I’ll definitely be using them again.
The quality of apparel and print are top notch - the graphics look amazing, will use again for future purchases!
We recently ordered zip-up hoodies for our team of four from T-shirt Elephant, and we couldn't be happier with the experience! The quality of the hoodies is great, and the service was wonderful from start to finish. A special shout-out to Jason, who confirmed our order promptly and went above and beyond to ensure everything arrived on time despite our tight deadline. Highly recommended! ⭐⭐⭐⭐⭐
This was our second order and the quality is always the best. The team is very reactive and accommodating.
Fantastic. Quality is great. Price is very reasonable. Took 2-3 weeks to get, but I'm in no rush. Website is easy to use. Would definitely recommend over other companies I've attempted to try.
Custom Hats & Caps in Canada
Everything you need to know about ordering custom hats / headwear
T-Shirt Elephant is Canada's custom hat specialist, offering embroidered and printed headwear from Richardson, Yupoong, New Era, and Pacific Headwear. Our 180+ hat styles include trucker hats, baseball caps, snapbacks, fitted hats, beanies, visors, and bucket hats, all available for professional embroidery with no minimum order.
We digitize your logo for free, converting your design into an embroidery-ready format optimized for hats. Our commercial embroidery machines deliver up to 15,000 stitches per design with precise thread colour matching. Typical turnaround is 10 business days with rush options available.
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Custom Hats / Headwear FAQ
Common questions about ordering custom hats / headwear in Canada
Direct embroidery is stitched directly onto the hat for a classic look. Patches are embroidered separately then sewn or heat-pressed on, allowing for more intricate designs and a raised 3D effect.
We offer snapbacks, fitted caps, dad hats (unstructured), trucker hats with mesh backs, beanies, and bucket hats. Each style can be customized with embroidery, patches, or screen printing.
Standard front embroidery on caps is typically 2.5 inches tall by 4 inches wide. Side and back placements vary by hat style. We can also do 3D puff embroidery for a raised, dimensional look.
Yes! We offer side embroidery (left or right), back embroidery above the closure, and even under-brim embroidery for a unique look. Multi-location embroidery is popular for sports teams and brands.
3D puff embroidery uses foam underneath the stitching to create a raised, three-dimensional effect. It works best with bold, simple designs and block letters. It is very popular for sports teams and streetwear brands.
