Custom Printed Hats Canada | Screen Print & Heat Transfer Caps | T-Shirt Elephant
Printed In Canada By a Team of Experts
T-Shirt Elephant
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Custom Printed Hats

Full-Color Decoration for Complex Designs & Photo-Quality Graphics

No minimums Free shipping within Canada over $250 Serving Canada Since 2012
Custom Printed Hats
Free Shipping Free shipping over $250 in Canada
Rush Delivery: Get Your Order By Dec 23rd
Email Need it sooner? Email Us

Why Choose T-Shirt Elephant?

Printed in Canada

Printed in Canada

T-Shirt Elephant is proudly Canadian, with all custom t-shirt printing done locally in our state-of-the-art facility. Supporting local means faster turnaround times, superior quality control, and reduced carbon footprint for your custom apparel orders across Canada.

Free Shipping Canada

Free Shipping Across Canada

Enjoy FREE shipping on all custom t-shirt orders over $250 anywhere in Canada. T-Shirt Elephant delivers your custom printed apparel fast and reliably, with rush delivery options available for time-sensitive orders. No hidden fees, no surprises.

Professional Design Review

Professional Design Review

Every custom t-shirt order at T-Shirt Elephant includes a FREE professional design review. Our expert graphic designers ensure your artwork is print-ready, catching potential issues before production. Get personalized recommendations for optimal print quality and placement.

Popular Products

Trusted by local businesses, teams, and organizations

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Trusted by 100,000+ Canadians

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Custom Printed Hats

Printed hats enable complex multi-color designs, photographic imagery, and gradient effects that embroidery cannot achieve, providing design flexibility for brands requiring visual complexity. T-Shirt Elephant offers custom printed hats for Canadian organizations, delivering full-color decoration capabilities on quality headwear.

Print decoration methods suit designs where embroidery limitations prove restrictive. Photographic images, complex color gradients, and highly detailed artwork translate to print methods effectively. Designs requiring more colors than practical for embroidery find print solutions appropriate.

Our printed hat capabilities include multiple decoration methods suited to different requirements. Heat transfer printing delivers photographic quality for complex imagery. Screen printing provides durable decoration for simpler designs at production volumes. Each method serves specific design requirements optimally.

Heat transfer printing reproduces full-color artwork including photographs, gradients, and unlimited color designs. The process applies printed transfers to hat surfaces through heat and pressure. This method enables photographic quality decoration impossible through embroidery or traditional screen methods.

Screen printing on hats provides economical decoration for designs with limited color counts. The traditional print method creates durable decoration through ink pressed through mesh screens. Volume pricing advantages make screen printing cost-effective for larger quantities of simpler designs.

T-Shirt Elephant selects appropriate print methods based on design characteristics and quantity requirements. Complex artwork routes to heat transfer for quality reproduction. High-volume simple designs route to screen printing for cost efficiency. Method selection optimizes both quality and value.

The design flexibility of printed hats enables creative executions impossible through embroidery. All-over prints cover entire hat surfaces with imagery. Photographic elements reproduce accurately. Complex illustrations maintain detail integrity. Creative concepts previously impossible on headwear become achievable through print methods.

Promotional applications leverage print flexibility for impactful branded headwear. Event imagery, campaign graphics, and promotional themes execute in full color. The visual impact exceeds what simpler decoration methods achieve.

Retail merchandise applications produce printed hats as fashion-forward offerings. Bold graphics, artistic designs, and trend-responsive imagery suit retail contexts effectively. The design flexibility enables merchandise programs responding to current visual trends.

Sports and team applications use printing for complex mascot imagery and team graphics. Detailed illustrations and multi-color logos reproduce accurately. Team merchandise benefits from full design capability.

Event commemoration applications produce printed hats featuring specific event imagery. Concert merchandise, festival souvenirs, and event memorabilia capture specific occasions visually. Photographic elements enable authentic event documentation.

Tourism and destination applications print location imagery on souvenir headwear. Scenic photographs, landmark images, and destination graphics create meaningful souvenirs. The photographic capability serves tourism merchandise effectively.

Music and entertainment applications print artist imagery and album artwork on merchandise caps. The full-color capability enables authentic reproduction of visual brand elements. Fan merchandise benefits from accurate artwork reproduction.

Durability considerations differ between print methods. Quality heat transfers withstand normal wear and washing appropriately. Screen printing provides excellent durability for designs applied correctly. Method selection and application quality both influence decoration longevity.

Placement options for printed decoration vary by hat construction and design requirements. Front panel printing serves standard logo placement. Side panel prints accommodate secondary elements. All-over printing covers maximum surface area for dramatic impact.

Ordering custom printed hats from T-Shirt Elephant delivers full-color decoration on quality Canadian headwear. Browse our hat selection, submit your complex designs, and receive detailed proofs showing print placement and color reproduction. With no minimum order requirements, custom printed hats serve organizations of any scale.

Bring complex designs to life on custom headwear. Contact T-Shirt Elephant at orders@tshirtelephant.com or start designing your custom printed hats online today.

Frequently Asked Questions

Everything you need to know about ordering custom apparel in Canada

There is NO minimum order requirement! Whether you need 1 custom t-shirt or 1,000+ pieces, we treat every order with the same care and quality. This makes us perfect for personal projects, small businesses, and large corporations alike across Canada.

We offer three professional printing methods: screen printing (best for bulk orders and vibrant, long-lasting colors), DTF (Direct-to-Film) printing (ideal for detailed designs, photos, and smaller quantities with no color limitations), and embroidery (premium textured look for logos and corporate wear). Our team will recommend the best method for your specific design, quantity, and budget.

Standard production takes 10 business days from order placement, with shipping anywhere in Canada. Rush orders are available with 5-7 business day turnaround for urgent deadlines. We ship to all provinces including Ontario, British Columbia, Alberta, Quebec, and more.

Yes! Our professional in-house design team provides FREE design assistance with every order. Whether you need help creating a logo from scratch, converting a low-resolution image to print-ready artwork, or making adjustments to your existing design, we're here to help at no extra charge. This service is included for all customers across Canada.

We offer 500+ products including custom t-shirts, hoodies, sweatshirts, polo shirts, tank tops, long sleeve shirts, jackets, hats, tote bags, and more. We carry trusted brands like Gildan, Bella+Canvas, Next Level, Champion, and Nike. Perfect for team uniforms, corporate apparel, promotional merchandise, event shirts, and personal projects.

Custom t-shirt pricing starts as low as $4.95 CAD per shirt for blank garments, with printing costs varying based on design complexity, number of colors, and quantity ordered. We offer automatic volume discounts - the more you order, the lower your per-piece cost. Get an instant quote using our online design studio or contact us for bulk pricing on orders over 100 pieces.

Screen printing pushes ink through a mesh stencil onto fabric - ideal for bulk orders with vibrant, durable colors. DTF (Direct-to-Film) prints your design onto a film that's heat-transferred to the garment - perfect for detailed designs, photos, and smaller quantities with unlimited colors. Embroidery stitches your design directly into the garment - creating a premium, textured look ideal for corporate logos, polo shirts, and professional uniforms. Our team will help you choose the best method for your project.

Absolutely! We specialize in custom apparel for businesses, sports teams, schools, events, and organizations throughout Canada. Whether you need corporate uniforms with embroidered logos, team jerseys for your sports league, staff shirts for your restaurant, or promotional t-shirts for your event, we have the products and expertise to deliver professional results.

We accept most common file formats including PNG, JPG, PDF, AI (Adobe Illustrator), EPS, and PSD (Photoshop). For best print quality, we recommend vector files (AI or EPS) or high-resolution raster images (at least 300 DPI). Don't have print-ready artwork? Our free design service can help convert, recreate, or improve your artwork at no additional cost.

Yes! We ship to every province and territory in Canada including Ontario, British Columbia, Alberta, Quebec, Manitoba, Saskatchewan, Nova Scotia, New Brunswick, Newfoundland and Labrador, Prince Edward Island, Northwest Territories, Yukon, and Nunavut. All products are printed in Canada, ensuring fast delivery times and supporting local manufacturing.

Yes! Our online design studio lets you see exactly how your design will look on your chosen products in real-time. You can preview colors, placement, sizing, and make adjustments before placing your order. What you see in the design studio is what you'll receive - giving you full confidence in your custom apparel order.

Your satisfaction is our priority. We stand behind the quality of our work with a satisfaction guarantee. If there's ever an issue with print quality or garment defects, contact us and we'll make it right. Our 4.9-star Google rating from 100,000+ Canadian customers reflects our commitment to quality and service.

Still have questions?

Our friendly team is here to help! Contact us today.

Your Brand. Your Vision. Our Expertise.

From concept to creation, we bring your custom apparel ideas to life with premium quality printing and embroidery.

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