Custom Vintage Hats
Distressed & Washed Finishes for Authentic Retro Appeal
Free shipping over $250 in Canada
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Choose Your Product
Select from our most popular products and start designing in seconds
How It Works
Creating custom apparel is easy! Just 3 simple steps to get your custom products.
Choose Product
Browse 500+ premium products from trusted brands. Find the perfect item for your needs.
Design Online
Use our easy design studio to create your custom design. Upload artwork or get free design help.
Receive Your Order
We print and ship in 10 business days. Rush delivery available in 5-7 days.
Takes less than 5 minutes to design and order
Popular Products
Trusted by local businesses, teams, and organizations
Trusted by 100,000+ Canadians
See What Our Customers Say
Awesome quality, and fast response time when emailing customer service! Love my hoodie
Quality and workmanship are absolutely amazing. Thanks so much for taking such wonderful care of your customers
Working with T-shirt elephant is always a seamless process!! Could not recommend them more!
The artwork was high quality and the buttons turned out wonderfully. Thank you again!
Jason took my design and made it look amazing. He was punctual and worked quickly.
Jason was attentive and prompt, and delivered exactly what we ordered.
T-Shirt Elephant gave me excellent quality T shirts and the photo looks fantastic!
They were very helpful and answered questions promptly. The quality was excellent.
They have the best prices and they are always on time with the merchadise and the quality is amazing!
Great customer service and fast delivery - highly recommend T-Shirt Elephant - thanks!
Awesome quality, and fast response time when emailing customer service! Love my hoodie
Quality and workmanship are absolutely amazing. Thanks so much for taking such wonderful care of your customers
Working with T-shirt elephant is always a seamless process!! Could not recommend them more!
The artwork was high quality and the buttons turned out wonderfully. Thank you again!
Jason took my design and made it look amazing. He was punctual and worked quickly.
Jason was attentive and prompt, and delivered exactly what we ordered.
T-Shirt Elephant gave me excellent quality T shirts and the photo looks fantastic!
They were very helpful and answered questions promptly. The quality was excellent.
They have the best prices and they are always on time with the merchadise and the quality is amazing!
Great customer service and fast delivery - highly recommend T-Shirt Elephant - thanks!
Custom Vintage Hats
Vintage-style hats deliver the authentic worn aesthetic that fashion-conscious consumers seek, providing pre-distressed and washed finishes that create lived-in character from first wear. T-Shirt Elephant offers custom vintage hats for Canadian organizations, providing retro-inspired styling with professional embroidery.
The vintage hat aesthetic achieves through processing what natural wear creates over time. Garment washing, pigment dying, and distressing treatments produce softened fabrics and worn appearance. These techniques create hats that look naturally aged rather than newly manufactured.
Our vintage hat inventory features styles processed for authentic worn character. Garment-washed caps provide soft, broken-in feel. Pigment-dyed options create subtle vintage color tones. Distressed details add authentic wear character. Each treatment contributes to overall vintage aesthetic.
The softened fabric character of vintage hats influences both appearance and comfort. Washing processes break down fabric stiffness for relaxed drape. The resulting comfort exceeds stiff new caps. Wearers appreciate the immediate comfort without break-in period.
T-Shirt Elephant applies embroidery techniques suited to vintage cap fabrics. The softened materials require adjusted stabilization approaches. Our expertise ensures professional embroidery results on processed vintage fabrics.
Embroidery on vintage hats produces distinctive presentation. Thread colors interact uniquely with washed and pigment-dyed backgrounds. The combination creates lived-in branded appearance distinct from crisp new-cap decoration.
Fashion and lifestyle brand applications embrace vintage styling for authentic aesthetic. The worn appearance communicates genuine rather than manufactured brand identity. Lifestyle brands targeting authenticity-seeking consumers find vintage caps effectively positioned.
Brewery and craft beverage applications suit vintage hat authentic positioning. The artisanal associations of craft beverages align with vintage aesthetic values. Merchandise programs find vintage caps resonate with craft beverage audiences.
Music and entertainment applications produce vintage merchandise for nostalgic positioning. Classic rock, americana, and heritage-focused artists suit vintage styling appropriately. Concert merchandise in vintage format connects with audience sensibilities.
Boutique retail applications stock vintage caps for fashion-seeking customers. The distinctive styling provides variety beyond standard headwear options. Customers seeking authentic aesthetic find vintage caps compelling.
Outdoor and recreation applications utilize vintage styling for authentic adventure positioning. Fishing, camping, and outdoor brands embrace vintage aesthetics that communicate genuine outdoor heritage.
The unstructured construction common to vintage caps enhances relaxed aesthetic. Dad hat styling pairs naturally with vintage processing. The combination delivers the ultimate relaxed, worn appearance.
Color options in vintage caps feature muted, sun-faded tones rather than bright saturated colors. Earth tones, faded primaries, and weathered neutrals characterize vintage palettes. These colors reinforce authentic vintage positioning.
Distressing options include intentional wear marks, frayed edges, and fabric breaks that simulate natural aging. Levels of distressing range from subtle to heavily worn. Selection depends on desired intensity of vintage effect.
Ordering custom vintage hats from T-Shirt Elephant delivers authentic retro styling with professional Canadian embroidery. Browse our vintage selection, choose your preferred finishes and colors, upload your artwork, and receive detailed proofs for approval. With no minimum order requirements, custom vintage hats serve organizations of any scale.
Embrace authentic worn aesthetic with professional custom embroidery. Contact T-Shirt Elephant at orders@tshirtelephant.com or start designing your custom vintage hats online today.
Frequently Asked Questions
Everything you need to know about ordering custom apparel in Canada
There is NO minimum order requirement! Whether you need 1 custom t-shirt or 1,000+ pieces, we treat every order with the same care and quality. This makes us perfect for personal projects, small businesses, and large corporations alike across Canada.
We offer three professional printing methods: screen printing (best for bulk orders and vibrant, long-lasting colors), DTF (Direct-to-Film) printing (ideal for detailed designs, photos, and smaller quantities with no color limitations), and embroidery (premium textured look for logos and corporate wear). Our team will recommend the best method for your specific design, quantity, and budget.
Standard production takes 10 business days from order placement, with shipping anywhere in Canada. Rush orders are available with 5-7 business day turnaround for urgent deadlines. We ship to all provinces including Ontario, British Columbia, Alberta, Quebec, and more.
Yes! Our professional in-house design team provides FREE design assistance with every order. Whether you need help creating a logo from scratch, converting a low-resolution image to print-ready artwork, or making adjustments to your existing design, we're here to help at no extra charge. This service is included for all customers across Canada.
We offer 500+ products including custom t-shirts, hoodies, sweatshirts, polo shirts, tank tops, long sleeve shirts, jackets, hats, tote bags, and more. We carry trusted brands like Gildan, Bella+Canvas, Next Level, Champion, and Nike. Perfect for team uniforms, corporate apparel, promotional merchandise, event shirts, and personal projects.
Custom t-shirt pricing starts as low as $4.95 CAD per shirt for blank garments, with printing costs varying based on design complexity, number of colors, and quantity ordered. We offer automatic volume discounts - the more you order, the lower your per-piece cost. Get an instant quote using our online design studio or contact us for bulk pricing on orders over 100 pieces.
Screen printing pushes ink through a mesh stencil onto fabric - ideal for bulk orders with vibrant, durable colors. DTF (Direct-to-Film) prints your design onto a film that's heat-transferred to the garment - perfect for detailed designs, photos, and smaller quantities with unlimited colors. Embroidery stitches your design directly into the garment - creating a premium, textured look ideal for corporate logos, polo shirts, and professional uniforms. Our team will help you choose the best method for your project.
Absolutely! We specialize in custom apparel for businesses, sports teams, schools, events, and organizations throughout Canada. Whether you need corporate uniforms with embroidered logos, team jerseys for your sports league, staff shirts for your restaurant, or promotional t-shirts for your event, we have the products and expertise to deliver professional results.
We accept most common file formats including PNG, JPG, PDF, AI (Adobe Illustrator), EPS, and PSD (Photoshop). For best print quality, we recommend vector files (AI or EPS) or high-resolution raster images (at least 300 DPI). Don't have print-ready artwork? Our free design service can help convert, recreate, or improve your artwork at no additional cost.
Yes! We ship to every province and territory in Canada including Ontario, British Columbia, Alberta, Quebec, Manitoba, Saskatchewan, Nova Scotia, New Brunswick, Newfoundland and Labrador, Prince Edward Island, Northwest Territories, Yukon, and Nunavut. All products are printed in Canada, ensuring fast delivery times and supporting local manufacturing.
Yes! Our online design studio lets you see exactly how your design will look on your chosen products in real-time. You can preview colors, placement, sizing, and make adjustments before placing your order. What you see in the design studio is what you'll receive - giving you full confidence in your custom apparel order.
Your satisfaction is our priority. We stand behind the quality of our work with a satisfaction guarantee. If there's ever an issue with print quality or garment defects, contact us and we'll make it right. Our 4.9-star Google rating from 100,000+ Canadian customers reflects our commitment to quality and service.
Still have questions?
Our friendly team is here to help! Contact us today.