Custom Hats Toronto - Canada's #1 Custom Printer
Professional Embroidered Hats and Caps for Toronto Businesses and Teams
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Getting custom hoodies is easy! Just 3 simple steps to your custom printed hoodies.
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Browse pullover, zip-up, crewneck, performance, and youth styles from top Canadian brands.
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Upload your logo or artwork for screen printing or embroidery. Or get free design help from our team.
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We print and ship your custom hoodies in 10 business days. Rush delivery available in 5-7 days.
Takes less than 5 minutes to design and order
Popular Custom Hats
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Everything You Need to Know About Custom Hats
Canada's trusted custom hat and cap printing partner since 2008, serving Toronto businesses with premium embroidered and printed headwear.
Embroidery is the premium choice for custom hats, providing a professional, durable finish that withstands years of wear. Our state-of-the-art embroidery equipment delivers crisp logos on every type of headwear from snapbacks to beanies.
Standard Hat Embroidery
Perfect for most custom hats. Uses premium polyester and rayon threads with precise stitch patterns. Ideal for corporate logos and team emblems on baseball caps and trucker hats.
3D Puff Embroidery
Adds dimension to your hat logos with foam backing that creates raised, textured embroidery. Popular for sports teams and bold branding on snapback caps and fitted hats.
Appliqué Embroidery
Combines fabric pieces with embroidered details for large, colorful designs on custom hats. Cost-effective for complex logos while maintaining premium appearance.
Metallic Thread Options
Gold, silver, and metallic threads add luxury appeal to executive caps and special occasion hats. Perfect for high-end corporate headwear and tournament prizes.
Free embroidery setup on hat orders of 24+ pieces
Trucker hats combine classic style with breathable mesh backs, making them perfect for Toronto's active lifestyle. Our Richardson 112 trucker hats are the gold standard for custom embroidery, featuring structured front panels and comfortable mesh backing.
Breathable Mesh Design
Mesh back panels provide ventilation for active Toronto workers and outdoor enthusiasts. Perfect for construction crews, landscaping teams, and summer festival staff who need comfort in hot weather.
Structured Front Panel
Firm front panel provides excellent embroidery surface for crisp, professional logos. The structured design maintains its shape through years of wear, perfect for corporate trucker hats.
Color Combinations
Trucker hats available in dozens of front/mesh color combinations. Classic black/white, navy/white, or bold combinations to match your Toronto team's brand colors perfectly.
Popular Toronto Uses
Toronto breweries, food trucks, construction companies, and outdoor event organizers choose trucker hats for their casual, approachable style combined with professional embroidery options.
Snapback caps deliver modern street style with flat bills and adjustable plastic closures. Popular with Toronto's young professionals, tech companies, and lifestyle brands for their contemporary look and embroidery versatility.
Flat Bill Style
Modern flat bill design appeals to younger demographics and fashion-forward brands. Large front panel provides premium real estate for bold embroidered logos and detailed artwork.
Adjustable Sizing
Plastic snap closure accommodates head sizes from 6 3/4" to 8". Perfect for Toronto teams with diverse size requirements — one hat fits most team members comfortably.
Premium Embroidery Surface
Wool blend and cotton front panels provide ideal embroidery surfaces. Yupoong 6089 snapbacks are especially popular for complex logo embroidery.
Toronto Market Appeal
Perfect for Toronto streetwear brands, lifestyle companies, and creative agencies. Snapback caps appeal to millennial and Gen Z demographics who value modern style.
Fitted hats offer the most professional appearance with closed backs and precise sizing. Popular with Toronto sports teams, security companies, and organizations requiring a clean, uniform look without adjustment straps.
Precise Sizing
Available in 1/8" increments from size 6 7/8 to 8. Professional measurement ensures perfect fit for every Toronto team member, creating consistent, clean appearance.
Professional Appearance
No adjustment mechanisms means fitted hats look streamlined and professional. Perfect for Toronto security teams, corporate groups, and uniforms where clean lines matter.
Flexfit Technology
Flexfit brand fitted hats use spandex incorporation for comfort without bulk. Maintains shape while providing slight stretch for all-day comfort in Toronto's demanding work environments.
Team Orders
Ideal for Toronto sports teams requiring matching headwear. Pre-order fitted caps in your team's size distribution for seamless embroidery and consistent team appearance.
Dad hats combine comfort with casual style, featuring soft, unstructured crowns and curved bills. Popular with Toronto businesses wanting approachable, comfortable headwear that still looks professional with embroidered logos.
Soft, Comfortable Fit
Unstructured crown conforms to your head shape for all-day comfort. Perfect for Toronto office workers, retail staff, and anyone wearing hats for extended periods.
Classic Curved Bill
Pre-curved bill provides sun protection while maintaining a relaxed, approachable appearance. Great for Toronto outdoor events, farmers markets, and casual business environments.
Embroidery Excellence
Soft crown materials still provide excellent embroidery results. Logos appear crisp and dimensional on quality dad hat fabrics from brands like New Era.
Approachable Style
Dad hats create friendly, accessible team image perfect for customer-facing Toronto businesses. Popular with cafes, retail shops, and service providers.
Custom visors provide sun protection while keeping your head cool and uncovered. Perfect for Toronto golf tournaments, outdoor events, and active sports where airflow is essential but eye protection is needed.
Maximum Sun Protection
Wide bill visors shield eyes from Toronto's bright summer sun during golf tournaments, tennis matches, and outdoor corporate events. UV protection without head heat buildup.
Cool and Comfortable
Open crown design allows maximum airflow, preventing overheating during active Toronto summers. Essential for golf courses, tennis clubs, and outdoor workers.
Tournament Favorite
Golf and tennis tournaments throughout the GTA choose custom embroidered visors for participants and prizes. Professional appearance with maximum comfort during play.
Large Embroidery Area
Visor front panels provide generous space for detailed logo embroidery. Perfect for sponsor logos, tournament branding, and corporate identification.
Custom beanies and toques are essential for Toronto's winter months. Our complete beanie guide covers everything from cuffed styles to slouchy fits, all available with professional embroidery perfect for Canadian winters.
Winter Warmth
Premium acrylic and wool blend beanies provide essential warmth during Toronto's harsh winters. Custom embroidery maintains visibility while keeping teams warm on construction sites and outdoor events.
Multiple Styles Available
Choose from cuffed beanies, slouchy styles, fitted toques, and pom pom options. Each style offers different looks while maintaining the same professional embroidery quality.
Durability for Canadian Weather
Quality construction withstands Toronto winters including snow, sleet, and frequent washing. Embroidered logos maintain their appearance through the entire winter season.
Perfect for Work Sites
Custom beanies under hard hats provide warmth without compromising safety. Popular with Toronto construction crews, outdoor workers, and winter festival staff.
We partner with the industry's leading hat manufacturers to offer Toronto customers the perfect balance of style, quality, and value. From budget-friendly options for large teams to premium caps for executive gifts.
Richardson Caps
Industry leader for embroidered hats. Richardson 112 trucker hats are the gold standard for custom embroidery with superior construction and fit. Prices from $12.99 CAD.
Yupoong & Flexfit
Premium fitted caps and snapbacks with innovative Flexfit technology. Perfect for Toronto businesses wanting fitted comfort with professional appearance. Quality comparable to New Era at competitive prices.
New Era
Official MLB cap manufacturer offering premium quality and authentic styling. Perfect for Toronto businesses wanting the highest quality custom embroidered caps. Premium pricing reflects superior construction.
Pacific Headwear
Budget-friendly options without sacrificing embroidery quality. Perfect for large Toronto events, promotional giveaways, and organizations needing cost-effective custom headwear solutions.
Transparent hat pricing with no hidden fees makes budgeting simple for Toronto businesses and teams. Our volume pricing rewards larger orders while maintaining competitive rates for small quantities.
Volume Pricing
Significant savings on larger hat orders. Toronto businesses save with our tiered pricing: 24+ pieces, 50+ pieces, 100+ pieces, and 250+ pieces each unlock better per-unit pricing.
Free Setup
No embroidery setup fees or digitizing charges on hat orders of 24+ pieces. One-time setup fee of $50 applies to smaller orders, removed from reorders.
Free Shipping
Free shipping to anywhere in Canada on hat orders over $250. Toronto customers can also pick up from our showroom to save on shipping and see their hats immediately.
Payment Flexibility
Multiple payment options including credit card, e-transfer, and net 30 terms for established Toronto businesses. No payment required until you approve your hat proof.
Proper hat sizing ensures comfort and professional appearance for Toronto teams. Use these head circumference measurements (in inches) to determine correct sizes:
| Hat Size | Head Circumference | Richardson | Yupoong | Flexfit | New Era |
|---|---|---|---|---|---|
| S/M | 21.5" - 23" | ✅ | ✅ | ✅ | ✅ |
| L/XL | 23" - 24.5" | ✅ | ✅ | ✅ | ✅ |
| One Size | 22" - 24" | ✅ | ✅ | — | ✅ |
Toronto sizing tip: For team hat orders, we recommend 60% L/XL and 40% S/M distribution. Adjustable hats (snapbacks, trucker hats) accommodate most head sizes, while fitted caps require exact measurements.
Proper care keeps your custom hats looking professional and extends their life significantly. Follow these guidelines based on your hat style and Toronto's weather conditions:
Embroidered Baseball Caps
- Hand wash in cold water to protect embroidery and maintain bill shape
- Use mild detergent and soft brush for spot cleaning
- Air dry completely — never put caps in the dryer
- Reshape bills while damp if necessary
- Store on hat forms or stuff crown to maintain shape
Winter Beanies & Toques
- Machine washable on gentle cycle in cold water
- Turn inside out to protect embroidery during washing
- Lay flat to dry — hanging can stretch the fabric
- Store flat during Toronto's off-season to prevent stretching
Performance & Moisture-Wicking Hats
- Wash frequently to prevent odor buildup from sweat and oils
- Cold water helps maintain moisture-wicking properties
- Avoid fabric softener which can clog technical fibers
- Air dry to preserve performance fabric technology
Pro tip: For Toronto businesses with frequent wear, consider ordering backup hats so teams always have clean, professional headwear available while others are being washed.
Great hat design maximizes visibility and impact while working within embroidery limitations. Follow these proven guidelines for the best custom hat results:
Large Toronto events and organizations benefit from our bulk hat services. From 50 caps for a company picnic to 1,000+ hats for music festivals, we handle every detail with dedicated project management.
Bulk Pricing Tiers
Significant savings start at 24 pieces with deeper discounts at 50, 100, 250, and 500+ hats. Toronto festivals and large corporate orders save substantially with volume pricing.
Dedicated Support
Large Toronto hat orders receive dedicated account management. Your project coordinator handles sizing, artwork, production scheduling, and delivery logistics for stress-free ordering.
Custom Packaging
Individual poly-bagging available for retail sales or distribution. Custom packaging options for Toronto events, trade shows, and promotional giveaway programs.
Reorder Programs
Streamlined reordering for ongoing Toronto programs. Your hat artwork stays on file for quick turnaround on additional orders, perfect for growing teams and annual events.
Pre-Production Review
Every hat design is reviewed for embroidery compatibility on curved surfaces. We verify your artwork will stitch cleanly on your chosen hat style and suggest optimizations when needed.
Digital Hat Mockups
See exactly how your embroidered hats will look before production begins. Our mockup system shows design placement, colors, and sizing on your specific hat style.
Embroidery QC
Each hat is inspected during and after embroidery for thread tension, color accuracy, and placement consistency. Only hats meeting our quality standards ship to customers.
Protective Packaging
Custom hats arrive in perfect condition anywhere in Canada. Individual poly-bagging available for team distribution or retail presentation.
Custom hats serve diverse Toronto industries from sports teams to corporate promotions. Embroidered caps provide professional branding while maintaining practical functionality for every application.
Sports & Recreation
Toronto sports teams from little league to adult recreational leagues use custom embroidered caps for team identity. Popular with baseball, softball, hockey, and golf organizations across the GTA.
Construction & Trades
Toronto construction companies use custom hats for crew identification and safety compliance. Embroidered company logos on quality caps create professional appearance on job sites.
Events & Festivals
Toronto events from trade shows to music festivals order custom hats for staff identification, vendor uniforms, and promotional merchandise. Embroidered caps build brand recognition.
Food Service
Toronto restaurants, food trucks, and catering companies use custom embroidered caps for kitchen staff and delivery teams. Professional headwear maintains hygiene standards while promoting brand identity.
T-Shirt Elephant's Toronto location provides unique advantages for GTA businesses ordering custom hats. Our North York facility combines local service with professional quality control and rapid turnaround.
Ordering hats from a Canadian printer delivers advantages that US-based and overseas companies simply can't match for Toronto businesses:
Understanding hat materials helps Toronto businesses choose the right headwear for their needs. Each fabric type offers different benefits for comfort, durability, embroidery quality, and professional appearance.
Cotton Twill
Classic material for baseball caps and dad hats. Soft, comfortable, and provides excellent embroidery surface. Perfect for Toronto businesses wanting traditional, professional hat appearance.
Polyester Blends
Moisture-wicking properties keep heads cool and dry. Ideal for active Toronto workers, summer events, and outdoor teams. Maintains color vibrancy and resists fading.
Wool Blends
Premium material for fitted caps and snapbacks. Excellent structure retention and embroidery compatibility. Popular for Toronto executive gifts and high-end corporate headwear.
Acrylic (Beanies)
Warm, washable, and affordable material for Toronto winter beanies. Maintains shape and embroidery quality through harsh Canadian winters and frequent washing cycles.
Toronto corporations use custom embroidered hats for employee uniforms, promotional giveaways, and brand building. Our corporate hat programs provide consistent quality and streamlined ordering for growing businesses.
Employee Uniform Hats
Create consistent professional appearance with embroidered company logos. Popular with Toronto restaurants, retail stores, and service companies for front-line staff identification.
Executive Gifts
Premium hats with subtle embroidered logos make excellent corporate gifts. Popular for Toronto client appreciation, new hire welcome packages, and milestone recognition programs.
Trade Show Giveaways
Custom hats are effective promotional tools at Toronto trade shows and conferences. Embroidered caps with company logos create lasting brand impressions with potential customers.
Ongoing Programs
Established reorder programs for growing Toronto companies. Your hat designs stay on file for seamless ordering as you hire new employees or expand locations.
Toronto sports teams from little league to adult recreational leagues rely on custom embroidered hats for team identity and pride. Our sports-specific hat services understand the unique needs of athletic programs.
Baseball & Softball
Classic fitted and adjustable baseball caps for Toronto leagues. Embroidered team logos, player names, and numbers available. Moisture-wicking options for summer tournament play.
Golf Tournaments
Custom golf caps and visors for Toronto corporate tournaments and charity events. Premium embroidery on performance fabrics suitable for outdoor play and corporate networking.
Hockey Teams
Winter beanies and caps for Toronto hockey leagues and arena teams. Warm, comfortable headwear with embroidered team logos that maintain visibility under harsh rink lighting.
Fan Merchandise
Custom hats for Toronto sports team fans and booster clubs. Retail-quality embroidery and packaging for fundraising sales and fan store merchandise programs.
Toronto events and festivals use custom hats for staff identification, vendor uniforms, and promotional merchandise sales. From intimate community events to large-scale festivals, embroidered caps build brand recognition and create lasting memories.
Staff & Volunteer Identification
Easily identify event staff and volunteers with custom embroidered hats featuring event logos and role identification. Essential for large Toronto festivals with hundreds of staff members.
Merchandise Sales
Custom hats are top-selling merchandise items at Toronto events. Quality embroidery and retail presentation create valuable revenue streams for festivals and conferences.
Promotional Giveaways
Free branded hats create positive associations with your Toronto event. Embroidered caps continue promoting your brand long after the event ends.
Annual Event Programs
Streamlined ordering for recurring Toronto events. We maintain your hat designs and specifications for consistent branding year after year.
Toronto restaurants, food trucks, and catering companies rely on custom embroidered hats for professional staff appearance and health code compliance. Our food service hats combine functionality with brand visibility.
Health Code Compliance
Hair restraint requirements in Toronto food service make hats essential safety equipment. Our washable, durable caps meet health department standards while displaying professional branding.
Easy-Clean Materials
Food service hats use stain-resistant materials that withstand frequent washing. Embroidered logos maintain their appearance through daily kitchen cleaning routines.
Customer-Facing Branding
Front-of-house staff hats with embroidered restaurant logos create professional customer interactions. Perfect for Toronto establishments building brand recognition and customer loyalty.
Delivery & Catering
Custom hats for Toronto food delivery and catering staff create mobile brand advertising. Professional appearance builds customer trust and recognition across the GTA.
Toronto construction companies use custom hats for crew identification and professional job site appearance. From hard hat stickers to break-time caps, branded headwear builds company pride and site safety.
Hard Hat Accessories
Custom hard hat stickers and decals with company logos for Toronto construction crews. Durable vinyl withstands job site conditions while maintaining professional company identification.
Break Time Caps
Comfortable baseball caps for lunch breaks and off-site work. Embroidered company logos maintain professional appearance even during downtime.
Winter Work Beanies
Warm beanies that fit under hard hats for Toronto winter construction work. Custom embroidery provides company identification while keeping crews warm and safe.
High Visibility Options
Safety-compliant high-vis materials available for custom embroidery. Perfect for Toronto highway crews, utility workers, and construction teams requiring enhanced visibility.
Toronto-area golf courses and country clubs trust T-Shirt Elephant for tournament hats and pro shop merchandise. Our golf-specific headwear combines performance features with professional embroidery perfect for the links.
Tournament Prize Hats
Branded caps and visors for tournament prizes and participant gifts. Popular with Toronto corporate golf tournaments and charity events hosted at GTA courses.
Pro Shop Merchandise
Retail-ready hats with course logos for pro shop sales. Professional embroidery and presentation create premium merchandise that golfers are proud to wear.
UV Protection
Performance caps with UPF 30+ sun protection for extended rounds. Essential for Toronto golf courses during bright summer days and tournament play.
Moisture Management
Advanced fabric technology keeps golfers cool and dry throughout their round. Performance materials with custom embroidery maintain professional appearance on the course.
Custom hats are powerful marketing tools for Toronto businesses. Embroidered caps create mobile advertisements that recipients actually use and enjoy, delivering long-term brand exposure across the GTA.
Brand Visibility
Embroidered logos on quality hats create positive brand associations. Recipients wear promotional hats repeatedly, generating thousands of impressions across Toronto communities.
Positive Reception
Quality custom hats are appreciated gifts that recipients actually use. Unlike throwaways, embroidered caps provide lasting value that builds goodwill toward your Toronto brand.
Cost-Effective Marketing
Custom hats offer excellent cost-per-impression compared to traditional advertising. One embroidered hat generates brand exposure for years across Toronto and beyond.
Targeted Demographics
Choose hat styles that appeal to your target market. Snapbacks for younger demographics, dad hats for millennials, fitted caps for sports enthusiasts.
Our Toronto facility uses industrial-grade embroidery equipment specifically designed for hat production. Advanced technology ensures consistent, professional results on every custom hat order regardless of size or complexity.
Multi-Head Embroidery Machines
Computer-controlled embroidery machines with specialized hat hoops ensure precise logo placement on curved surfaces. Consistent quality across large Toronto hat orders.
Thread Color Matching
Pantone color matching system ensures your Toronto company's brand colors appear exactly as specified. Custom thread orders available for precise brand compliance.
Digital Design Optimization
Vector artwork is optimized specifically for hat embroidery. Our design team adjusts stitch density, direction, and pull compensation for curved surfaces.
Quality Control Systems
Every embroidered hat is inspected for thread tension, color accuracy, and placement precision. Only caps meeting our quality standards ship to Toronto customers.
Our streamlined hat ordering process makes getting custom embroidered caps simple for Toronto businesses and teams. From initial design consultation through final delivery, every step is managed professionally.
When Toronto events or corporate needs require custom hats on tight timelines, our rush production services deliver quality embroidery without compromising on craftsmanship. Rush orders maintain our same quality standards with accelerated processing.
5-7 Day Turnaround
Rush hat orders completed in 5-7 business days compared to standard 10-14 days. Perfect for last-minute Toronto events, emergency uniform needs, or tight promotional deadlines.
Quality Maintained
Rush production doesn't mean rushed quality. Every embroidered hat receives the same quality control inspection regardless of timeline. Your Toronto brand deserves perfect results.
Timeline Coordination
We coordinate rush hat production around your Toronto event schedule. Clear communication about delivery dates ensures your hats arrive exactly when needed.
Reasonable Rush Fees
Rush pricing adds 25-50% to standard rates depending on timeline. Transparent pricing with no hidden fees makes rush hat orders budget-friendly for urgent Toronto needs.
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Join 100,000+ customers who trust T-Shirt Elephant for professional embroidered and printed hats and caps!
Start Designing NowToronto's Custom Hats Experts
What Toronto Customers Say About Our Custom Hats
"The embroidered golf caps were perfect for our corporate tournament. Quality exceeded expectations."
"Our staff caps look so professional. The embroidery is sharp and holds up great in the kitchen."
"Great quality branded hard hat inserts and caps for our crew. Will definitely order again."
Why Choose T-Shirt Elephant for Custom Hats
Toronto's trusted source for quality custom hats and caps
Premium Embroidery
Crisp, durable embroidered logos that maintain quality through years of wear.
Huge Selection
Over 50 hat styles from Richardson, Yupoong, Flexfit, New Era, and more.
Endless Colors
Choose from hundreds of color combinations to match your brand perfectly.
Fast Turnaround
Most orders completed in 10-14 business days with rush options available.
Local Showroom
Visit our North York showroom to see samples before ordering.
Quality Guaranteed
Premium hats and expert craftsmanship backed by our satisfaction guarantee.
Visit Our GTA Showroom
See hat samples, meet our team, pick up orders in person
North York, ON M6B 3X9
Custom Hats Across the GTA
Serving Toronto Organizations
Trusted by businesses and teams across the GTA
Frequently Asked Questions
Everything you need to know about ordering custom hats and caps
We offer snapbacks, trucker hats, dad hats, fitted caps, 5-panel hats, bucket hats, visors, beanies, and toques. All styles available for embroidery or printing with professional results.
We have no minimum order requirement for custom hats. Whether you need 6 caps for a small team or 600 for a large event, we accommodate orders of any size with competitive pricing.
Standard turnaround for embroidered hats is 10-14 business days from artwork approval. Rush orders can be completed in 5-7 business days for an additional fee. We'll provide exact timelines when you place your order.
Yes, we offer embroidery placement on front, sides, and back of hats. Multiple locations can be embroidered on a single hat, perfect for sponsors or detailed branding requirements.
We accept vector files (AI, EPS, PDF) for best embroidery results. We also accept high-resolution PNG or JPG files (300 DPI minimum) and can digitize artwork for embroidery at no extra charge.
We carry Richardson, Yupoong, Flexfit, New Era, Pacific Headwear, and other quality hat brands. Each offers different styles, fits, and price points to meet your specific needs.
Hat embroidery starts at $5.00 CAD per location for simple logos on orders of 24+ hats. Pricing depends on design complexity, stitch count, and order quantity. Contact us with your logo for an exact quote.
Yes! We carry fitted hats from Flexfit in sizes 6 7/8 through 8 with 1/8" increments. We also offer one-size-fits-most adjustable options like snapbacks and trucker hats.
We offer thread color matching to your brand colors. Our embroidery department can match Pantone colors or work from your brand guidelines to ensure your logo appears exactly as intended.
Our North York showroom offers pickup for completed hat orders. While same-day production isn't available, you can pick up rush orders as soon as they're completed to save on shipping costs.
T-Shirt Elephant is Toronto's trusted source for custom hats Toronto with professional logo embroidery. Visit our North York showroom at 18 Raitherm Road to see embroidered hats Toronto samples in person, or order online with free shipping over $250. We carry snapbacks, trucker hats, dad hats, and more for Toronto hat embroidery.
Standard turnaround for embroidered hats Toronto orders is 10–14 business days from artwork approval. Rush Toronto hat embroidery is available in 5–7 business days. Custom hats Toronto teams and businesses need for events can also be picked up at our North York facility once completed.
Yes! We offer automatic volume discounts on Toronto hat embroidery orders. Discounts begin at 24+ custom hats Toronto orders and increase at 50+ and 100+ pieces. Embroidered hats Toronto businesses order in bulk qualify for the best per-piece pricing. Contact us for a custom quote on your hat order.
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