Custom Hats & Caps in Canada
Custom embroidered hats and caps in Canada for teams, businesses, and events. Bulk trucker hats, baseball caps, snapbacks, and beanies with professional embroidery. No minimum order - serving Toronto, Vancouver, Calgary, and all Canadian provinces.
126 Custom Hats / Headwear Available
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Metro H08005 One Size
Canada Sportswear H08000 One Size - AS
Blaze H08002 One Size
ATC™ C1327 One Size
Authentic T-Shirt Company C130 One Size
Port & Company C105 OSFA
ATC C1340 One Size
Canada Sportswear H08205 AS
Canada Sportswear H08355 AS
Canada Sportswear H08360 AS
Sportsman SP08 One Size
Valucap 6440 XS - Adjustable
ATC C1305 One Size
ATC C1321 One Size
Valucap VC100 Adjustable
Authentic T-Shirt Company C100 One Size
ATC H08010 AS
ATC H08012 AS
KOI KOI1830 OSFA
KOI KOI1831 OSFA
YP Classics 1500KC One Size
ATC H08210 AS
ATC H08215 AS
Sportsman SP12 One Size
Valucap 8869 Adjustable
ATC™ WeRK1207 One Size
Sportsman SP15 One Size
YP Classics 1501KC One Size
Valucap VC300A Adjustable
ATC H08050 AS
ATC C1343 OSFA
ATC C1342 OSFA
Sportsman SP12SL One Size
Sportsman SP12FL One Size
ATC™ WeRK1332 One Size
ATC™ WeRK1331 One Size
ATC C1322 One Size
Sportsman SP12JL One Size
ATC C1302 S/M - L/XL
Valucap VC400 One Size
Sportsman SP510 One Size
Sportsman sp500 One Size
Valucap AH35 Adjustable
Valucap VC700 One Size
YP Classics 6502 One Size
YP Classics 5789M One Size
YP Classics 6389 One Size
Sportsman VC500 One Size
Sportsman VC600 One Size
Yupoong F06006 AS
Yupoong F06606 AS
Yupoong F6606T AS
YP Classics 6245EC One Size
Yupoong 6606 One Size
Sportsman VC300Y One Size
Yupoong 6506 One Size
YP Classics 6606R Adjustable
YP Classics 6006 Adjustable
YP Classics 6245PT One Size
YP Classics 6601 Adjustable
YP Classics 6007 Adjustable
YP Classics 6245CM Adjustable
Team 365 TT801 One Size
Team 365 TT801Y One Size
Team 365 TT802 One Size
Team 365 TT802Y One Size
Infinity Her CASSIE One Size
Richardson 112 One Size
Richardson 112FP One Size
Richardson 115 One Size
Flexfit F06277 S/M - L/XL
Richardson 312 One Size
YP Classics 5089M Adjustable
YP Classics 6089M Adjustable
Yupoong YU6789M One Size
Richardson 112Y Adjustable
YP Classics 6789M Adjustable
Authentic T-Shirt Company ATC6245CM One Size
Flexfit F06110 AS
Richardson 111 One Size
Richardson 172 One Size
Yupoong 6089 OS
Flexfit FF5001 SM - LX
Flexfit 110FT One Size
Richardson 168 Adjustable
Authentic T-Shirt Company ATC6089M One Size
Authentic T-Shirt Company ATC6511 SM 6 34-7 14 - LXL 718-758
Athletic Knit A1830 One Size
Authentic T-Shirt Company ATC6277 XS6 58–7 18 - XL2XL 7 38-8
Authentic T-Shirt Company ATC6533 SM - LXL
Columbia 118518 One Size
Richardson 110 S/M - L/XL
Flexfit FF110C One Size
Yupoong 6477 SM - LXL
Flexfit FF110F One Size
Authentic T-Shirt Company 110F One Size
Nike 580087 One Size
Columbia 191132 One Size
New Era NE302 TC - CY
Richardson PTS20 One Size
Nike 102699 One Size
Authentic T-Shirt Company ATC6477 S/M - L/XL
New Era NE1020 SM - LXL
New Era NE1000 SM - LXL
Flexfit FF180 SM - LXL
New Era NE400 OSFA
Richardson 632 Adjustable
New Era NE900 OSFA
Nike 333115 S/M - M/L
Under Armour 1369785 One Size
New Era NE200 One Size
Atlantis Headwear RETH One Size
Authentic T-Shirt Company NE1121 SM - LXL
YP Classics 5389AP Adjustable
New Era NE907 One Size
New Era NE205 One Size
New Era NE208 One Size
Nike NKFB6447 SM - LXL
Nike NKFB5677 SM - LXL
Columbia 216512 One Size
Nike NKFB6539 One Size
Under Armour 1376702 S/M - XL/2XL
Columbia 216514 Adjustable
The North Face NF0A4VUB One Size
Columbia 212477 One Size
Under Armour 1383434 S/M - L/XL
Quality Guarantee
Premium products you can trust
Free Shipping
On orders over $250
Fast Turnaround
Rush orders available
Expert Support
Canadian-based team
What Our Customers Say
Really good job. They couldn't do embroidery like they initially said they would but the finished product was still very nice. They turned the job around quicker than advertised too which was great. Would definitely use them again.
Had a great experience working with T-Shirt Elephant and Jason to order 250 hats for our business. He was competitive, quick to reply to messages and delivered the order when requested. All around, it was a great experience and I would be happy to work with them again. :)
T shirt elephant was incredibly accommodating with me. I had many questions and requests in regards to making my work shirts.
They were very clear in explaining my options and in the end the result was incredible. I will be using this company for my work shirts moving forward without a doubt.
High quality lettering on my shirts. Pretty fast delivery for customized items
the shirts are exactly as ordered and they came so quickly!! very pleased!
Jason was excellent to deal with! Highly recommend this company, my go to mercy company now 🤙
Ordered 12 hats. We were very happy with the quality for price received. Will be ordering again.
Ordered custum t-shirts for an event. THe shirts came in on time and were exactly as pictured. I appreciated how many options there were to custominze the shirts. The price was affordable even though I didn't order many (only 5). On top of that, custumer service responded quickly to my inquiries and helped me out after I made a mistake in the shipping options. I will for sure order shirts from them again for my next event.
I was more than satisfied with the overall service. Keep up the excellent work.
First time using this company to make swag for my company. Easy to use site , my shirts and hoodies turn out amazing. Good quality shirts and hoodies as will . Definitely be coming back to have more made.
I ordered company shirts from T-shirt Elephant and I was very happy with the quality and how timely they has them ready. Will be ordering from them again!
My Son loved the T-shirt! Great quality and image reproduction!! Thank you so much :)
Found this place through a recommendation from a friend. Selection and price were great and ordering online was easy. Was shipped to me quickly and the quality was great. Would definitely use them again…thanks!
Quick turnaround and an excellent product! Thank you!
These folks were great to work with -- fast service, great product, and quick to respond to my questions!
Always the best quality and outcome - only place I go to for custom designs!!
Absolutely thrilled!! Time from order to Delivery was a bit slow....ordered June 22nd, said my items would be here by July 6th...and they came on the tenth. Wish the process was a bit faster, but the items themselves are fantastic! Will be placing a larger order for sure! Thanks for the merch! 🙂
10/10 experience. Amazing to work with, very reasonable prices, quality is great.
Simple online search turned into an immediate go to for custom shirt design l, affordable pricing and amazing customer service. Website was easy to navigate
And design was easy to create. Shirts were ready prior to the estimated date provided. Quality of the shirt and the design are amazing! Due to a time crunch I had inquired about additional printing to be done on the shirt and the manager stepped in to give options, reasonable pricing and a “make it happen” attitude. Highly recommend! Will definitely be using them again!
So happy with my design! I printed a lot of small text on a t shirt for my boyfriend's birthday and it came out super clean. Easy and fun process, very satisfied :)
Great price for a custom logo on a flex fit hat and didn't have to buy bulk!
Easy online design. Good turnaround time. Quality T shirt. Fit perfectly.
Efficient! fast processing of order and delivery. Quality is excellent! Will use this company again!
First time using TSE. All went very well. Product quality was quite good
Custom Hats & Caps in Canada
Everything you need to know about ordering custom hats / headwear
T-Shirt Elephant is Canada's custom hat specialist, offering embroidered and printed headwear from Richardson, Yupoong, New Era, and Pacific Headwear. Our 180+ hat styles include trucker hats, baseball caps, snapbacks, fitted hats, beanies, visors, and bucket hats, all available for professional embroidery with no minimum order.
We digitize your logo for free, converting your design into an embroidery-ready format optimized for hats. Our commercial embroidery machines deliver up to 15,000 stitches per design with precise thread colour matching. Typical turnaround is 7 business days with rush options available.
Related Categories
Custom Hats / Headwear FAQ
Common questions about ordering custom hats / headwear in Canada
Direct embroidery is stitched directly onto the hat for a classic look. Patches are embroidered separately then sewn or heat-pressed on, allowing for more intricate designs and a raised 3D effect.
We offer snapbacks, fitted caps, dad hats (unstructured), trucker hats with mesh backs, beanies, and bucket hats. Each style can be customized with embroidery, patches, or screen printing.
Standard front embroidery on caps is typically 2.5 inches tall by 4 inches wide. Side and back placements vary by hat style. We can also do 3D puff embroidery for a raised, dimensional look.
Yes! We offer side embroidery (left or right), back embroidery above the closure, and even under-brim embroidery for a unique look. Multi-location embroidery is popular for sports teams and brands.
3D puff embroidery uses foam underneath the stitching to create a raised, three-dimensional effect. It works best with bold, simple designs and block letters. It is very popular for sports teams and streetwear brands.
