Custom Fitted Hats
Bulk custom fitted hats in Canada with professional embroidery. Premium look with sized options from S/M to L/XL. Perfect for sports teams, streetwear brands, and corporate merchandise.
33 Custom Fitted Hats Available
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Valucap VC100 Adjustable
Valucap 8869 Adjustable
Canada Sportswear H08215 AS
Valucap VC300A Adjustable
ATC WeRK1332 One Size
Valucap AH35 Adjustable
Yupoong F06006 AS
YP Classics 6006 Adjustable
YP Classics 6007 Adjustable
YP Classics 6601 Adjustable
Team 365 TT801 One Size
YP Classics 5089M Adjustable
YP Classics 6245EC One Size
Flexfit F06277 S/M - L/XL
YP Classics 6789M Adjustable
Flexfit F06110 AS
Flexfit FF5001 SM - L/XL
Flexfit ATC6277 XS6 58–7 18 - XL2XL 7 38-8
Flexfit ATC6533 SM - LXL
Flexfit FF110C One Size
Yupoong 6477 S/M - LXL
Flexfit FF110F One Size
Valucap 6440 XS - 2XL
Richardson PTS20 One Size - S/M
Flexfit ATC6477 S/M - L/XL
New Era NE1000 SM - LXL
Flexfit FF180 S/M - LXL
Richardson 632 Adjustable
YP Classics 5389AP Adjustable
Nike NKFB6447 SM - LXL
Nike NKFB5677 SM - LXL
Under Armour 1376702 S/M - XL/2XL
Columbia 216514 Adjustable
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On orders over $250
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Rush orders available
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Canadian-based team
What Our Customers Say
Quality work, accurate sizing. Make your own personal one of a kind design dreams come true here!
Great quality. My team loves their new gear
Creating shirts is incredibly easy. They always arrive with the logo the perfect size, in the exact right spot. Shipping is fast, and there's a great selection of shirts so everyone gets what they like.
Very easy to order, received quality merchandise. We will order with them again !
I had a great experience, i ordered safety shirts and sweaters for my team. Everything came on time and is good quality, I will be placing another order.
Product was exactly as I was after. Great service, easy company to deal with
Easy process to edit your design. Good quality, ahead of expected delivery. I
ll order again.
Incredible experience!! Fast delivery and amazing quality.
It was really easy to order. I ordered it and they created the small order quickly. The quality was great and I had no issues. I will order again from them!
I ordered a custom made tank top through another company but they screwed up the order not once but twice so I decided to try another company and found T-shirt elephant. They took my order and promptly created it and shipped it to me without any issues. I recommend T-Shirt Elephant's services to anyone who is planning to make a custom tee or tank top!
The site was easy to use! When the shirt came in it was exactly as expected and no imperfections or weird smells that sometimes happen with production and factories! Will be an awesome gift im excited to give!
We ordered tote bags and hoodies and they were excellent quality! The prints came out so clean and nice! Really impressed and will definitely use T-Shirt Elephant again!
Note: I'm giving 5 stars, but was close to removing 1 star due to using Intelcom as a delivery service. No signature required and anyone who has experienced Intelcom knows how bad they are. Please use trackable deliveries & signature requirements in the future (Canada Post, Fedex, UPS, etc.)
I’m very happy with the sweater I had made for my dad - the quality is very good and it washes well as far as the pigment and embroidering not getting altered. It was also a lot cheaper than the swag that I was otherwise going to buy through a name brand company!
I'm really happy with the final product I received. Proud to support a Canadian company!
The custom shirts were made as designed with fast shipping.
Absolutely love the quality of the Tshirt. I have had this same print made 5 times over the years and these are by far the best for print quality colour. All the highlights are there and not filled in. Great job! I’ll be back!
Great company to work with from design to shipping, ever step was easy and seamless. For any size project, this is the company to deal with.
I’ve gotten custom tees printed from them twice now & honestly the quality, speed of delivery and the ease of making the tee is insane!! 10/10
Great service quick ship good products
Great quality products and fast delivery . I am a repeat customer!
I've been happy with our experience, printing looks good on apparel and delivery time is reasonable.
I ordered branded t-shirts for my workplace from T-Shirt Elephant. Not only did the shirts turn out great! They were ready a full week early, making my life SO much easier. Will absolutely be ordering from them again!
First and foremost it's nice that I know I'm speaking with a human if I have a question or update to make. Secondly the options, price, ease of use, and delivery speed has been fantastic. I've ordered 4 crew sweatshirts and they are incredible comfortable. Very happy to have a Canadian company offering such a wide range of wearable, customizable products!
Great custom pieces!! I order 3 different items with different images and they all turned out amazing!! Website was very user friendly. They have many selections of clothing items and more!! Good quality of materials and great image transfers!! Thank you for turning a vision to reality!!
Custom Fitted Hats in Canada
Everything you need to know about ordering custom fitted hats
T-Shirt Elephant offers custom fitted hats, structured baseball caps available in specific head sizes rather than adjustable closures. Fitted hats provide a clean, streamlined look without a snapback or strap at the back, making them the preferred choice for sports teams, premium brand merchandise, and retail hat lines. We carry fitted caps from Yupoong (Flexfit), Richardson, and Pacific Headwear in sizes S/M through L/XL and individual sizes from 6 7/8 to 8. Our fitted hats are customized primarily with embroidery, including flat embroidery, 3D puff, and tonal embroidery for a subtle, premium look. No minimum order, 10-business-day turnaround, free shipping over $250.
Our fitted hat program includes the popular Flexfit 6277 Structured Cap and Richardson fitted options in wool blend and performance fabrics. Embroidery is the standard decoration method, we offer up to 15,000 stitches on the front panel, with additional embroidery available on sides, back, and under the brim. Fitted hats are popular for sports teams, streetwear brands, golf clubs, and premium corporate gifts. Available in 20+ colours including classic black, navy, and grey. Our team handles logo digitization at no charge and provides detailed mockups before production.
Related Categories
Custom Fitted Hats FAQ
Common questions about ordering custom fitted hats in Canada
Fitted caps come in specific sizes typically ranging from 6 7/8 to 8. Sizing is based on head circumference.
Yes, typically more because multiple sizes must be produced. Minimum orders may apply for each size.
Clean look without visible closures, more comfortable fit, and premium appearance. Popular for sports teams and fashion brands.
Yes! Same embroidery options - front, side, back. The decoration process is identical, just done on pre-sized caps.
We stock popular sizes in basic colors. Custom fitted caps in specific sizes may require longer lead times.
