Custom Fitted Hats
Bulk custom fitted hats in Canada with professional embroidery. Premium look with sized options from S/M to L/XL. Perfect for sports teams, streetwear brands, and corporate merchandise.
32 Custom Fitted Hats Available
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Brand
Valucap VC100 Adjustable
Valucap 8869 Adjustable
ATC H08215 AS
Valucap VC300A Adjustable
ATC WeRK1332 One Size
Valucap AH35 Adjustable
Yupoong F06006 AS
YP Classics 6006 Adjustable
YP Classics 6007 Adjustable
YP Classics 6601 Adjustable
Team 365 TT801 One Size
YP Classics 5089M Adjustable
YP Classics 6245EC One Size - Adjustable
Flexfit F06277 S/M - L/XL
YP Classics 6789M Adjustable
Flexfit F06110 AS
Flexfit FF5001 SM - L/XL
Authentic T-Shirt Company ATC6277 XS6 58–7 18 - XL2XL 7 38-8
Authentic T-Shirt Company ATC6533 SM - LXL
Flexfit FF110C One Size - Adjustable
Yupoong 6477 S/M - LXL
Flexfit FF110F One Size - Adjustable
Valucap 6440 Adjustable - L
Authentic T-Shirt Company ATC6477 S/M - L/XL
New Era NE1000 SM - LXL
Flexfit FF180 S/M - LXL
Richardson 632 Adjustable
YP Classics 5389AP Adjustable
Nike NKFB6447 SM - LXL
Nike NKFB5677 SM - LXL
Under Armour 1376702 S/M - XL/2XL
Columbia 216514 Adjustable
Quality Guarantee
Premium products you can trust
Free Shipping
On orders over $250
Fast Turnaround
Rush orders available
Expert Support
Canadian-based team
What Our Customers Say
Good quality and easy pickup! Recommended.
The quality of the shirts were really nice for the price! Satisfied with both the material and the print quality. They were also super helpful in ensuring our shirts were ready in time for our event.
Fantastic quality of print, and the organic cotton shirt itself is very soft and well made.
It was delivered within about 2 weeks and was well worth the wait. I’ll be ordering from this place again.
We had a great experience with T-Shirt Elephant. The quality of the shirts is excellent, and the customer service was outstanding throughout the entire process. They were responsive and helpful. We’re very happy with the final product and would definitely recommend T-Shirt Elephant!
I had a short time line for shirts to be made and shipped across the country. T Shirt elephant did not disappoint even got the shirts to me early !! so beyond impressed with this company
Excellent screen printing quality, and excellent selection of high quality garments. Love that I can order just 1 item instead of a large minimum order most custom garment companies require.
I've ordered a number of custom t-shirts from T-Shirt Elephant and have always been pleased with the results. The design software is easy to use, and the selection of colours and fabrics is endless. Turn-around time is short, normally just a few days before my products are in my hands. Recommended!
Was very happy with my order. Our hats look great!
Great turn around time for our team shirts and easy to contact when we had additions to our original order!
Easy to use website, quality product and effective service and delivery
The process of creating my custom hoodie for my partner was easy and clear on T-shirt elephants site. This was my first time making and ordering anything custom and they made it super easy. I chose them for that reason, and they are Canadian. No weird tax cross border stuff. my order even shipped earlier than was estimated which was awesome as it was a present. I highly recommend them.
Got a good quality shirt. They responded quickly over email when I was worried it would not arrive in time and got it to me on time.
Fast and affordable pick up for single items!
Great shirts and prices for small batches. Will use again!
Hi Jason,
I just wanted to let you know that the T-shirts worked out really well! The sizing was spot on, the quality exceeded my expectations, and the design turned out exactly as I had submitted it. Thank you for all your help throughout the ordering process. I really appreciate your assistance and responsiveness. Everyone was very happy with how they turned out.
Thanks again!
Very good service and product quality!
I used T-shirt Elephant to make t-shirts for my son's birthday. The website is easy to navigate and the customer service team was helpful. It took about 2weeks for my order to be delivered and I was very happy with the quality of the t-shirts and prints on them. I will definitely use T-shirt Elephant again for making custom t-shirts in the future.
The Quality of the print has been great. The design tool is very helpful as well.
I’ve placed another order and will be sharing my experience with my contractor friends.
I had a great experience with this company! I ordered custom aprons and needed them on a pretty tight timeline, so I asked if they could accommodate a rush order. They were very responsive and were able to have everything ready by the deadline I requested, which I really appreciated. The aprons turned out great and I’m very happy with the final product. Excellent service and would definitely recommend!
I had a club jacket that accidentally burned and tore in a house fire. I wanted to replace it naturally. But I wanted something superior to what I had. I worked right from the Elephant webpage using the easy app from that page. It was beyond easy with some time and patience to really make it look right.
Pow. I was was done.
What came back to me looked better than the work I did on screen. It was better, bolder.... Stronger in appearance. I am happy alright.
I attempted other local companies but they (the artist) just didn't vision what I was looking for. Sometimes you have to just do it yourself as I did. It is worth it in the end.
Easy, smooth process with a great end-result!
Quality, shirts and soft material. The design was perfect.
Really easy to work with. Responded quickly including helping me change my image and recommended specific products based on what I was looking for. Final product looks great! Would use them again
Excellent service! I had to change the shipping/pick up option and they responded quickly and professionally.
Custom Fitted Hats in Canada
Everything you need to know about ordering custom fitted hats
T-Shirt Elephant offers custom fitted hats, structured baseball caps available in specific head sizes rather than adjustable closures. Fitted hats provide a clean, streamlined look without a snapback or strap at the back, making them the preferred choice for sports teams, premium brand merchandise, and retail hat lines. We carry fitted caps from Yupoong (Flexfit), Richardson, and Pacific Headwear in sizes S/M through L/XL and individual sizes from 6 7/8 to 8. Starting from $16.99, our fitted hats are customized primarily with embroidery, including flat embroidery, 3D puff, and tonal embroidery for a subtle, premium look. No minimum order, 7-day turnaround, free shipping over $250.
Our fitted hat program includes the popular Flexfit 6277 Structured Cap and Richardson fitted options in wool blend and performance fabrics. Embroidery is the standard decoration method, we offer up to 15,000 stitches on the front panel, with additional embroidery available on sides, back, and under the brim. Fitted hats are popular for sports teams, streetwear brands, golf clubs, and premium corporate gifts. Available in 20+ colours including classic black, navy, and grey. Our team handles logo digitization at no charge and provides detailed mockups before production.
Related Categories
Custom Fitted Hats FAQ
Common questions about ordering custom fitted hats in Canada
Fitted caps come in specific sizes typically ranging from 6 7/8 to 8. Sizing is based on head circumference.
Yes, typically $2-5 more because multiple sizes must be produced. Minimum orders may apply for each size.
Clean look without visible closures, more comfortable fit, and premium appearance. Popular for sports teams and fashion brands.
Yes! Same embroidery options - front, side, back. The decoration process is identical, just done on pre-sized caps.
We stock popular sizes in basic colors. Custom fitted caps in specific sizes may require longer lead times.
