Custom Vests Canada — No Minimum Order

Custom quilted vests are the workhorse of the outerwear category — versatile enough for a construction site in Edmonton and polished enough for a corporate office in Toronto. The quilted construction locks insulation in place across the garment, preventing cold spots and ensuring even warmth distribution. T-Shirt Elephant carries a full range of quilted and insulated vests ready for custom branding.

ATC L01040 Subzero Quilted Vest

The ATC L01040 Subzero is one of our top-selling custom quilted vests. Built with a durable outer shell and synthetic insulation, the Subzero delivers reliable warmth in a clean, professional silhouette. The full-zip front and stand-up collar protect against wind, while zippered hand pockets keep essentials secure. This vest is popular with landscaping crews, delivery teams, and corporate staff across Calgary, Vancouver, and Ottawa who need a layer that works hard and looks sharp.

ATC L00945 Journey Diamond-Quilted Vest

The ATC L00945 Journey features classic diamond quilting that delivers both style and function. The diamond pattern distributes insulation evenly across the body, eliminating cold spots. With a tailored fit and clean lines, the Journey is equally at home on a job site or at a company event. Teams across custom vests Canada markets order the Journey for its balance of professional appearance and practical warmth.

Quilted Vest Construction

Quilted vests use stitch-through or baffle construction to hold insulation in place. Stitch-through quilting — where the stitching passes through both the outer shell and lining — creates a thinner, more streamlined profile. Baffle construction uses internal walls to create lofted chambers that trap more warm air. Both methods accept embroidery and screen printing, though left-chest embroidery is the most popular decoration method for custom quilted vests.

Who Orders Quilted Vests?

Construction companies, property management firms, landscaping crews, and corporate offices are the primary buyers of custom quilted vests in Canada. The quilted vest bridges the gap between casual and professional — it keeps workers warm on a job site in Winnipeg and looks polished at a client meeting in Montreal. This versatility makes quilted vests one of the most popular categories for branded vests with logo customization.

Freezer and Cold-Storage Vests

Workers in freezer warehouses, cold-storage facilities, and refrigerated transport need insulated vests that perform at sub-zero temperatures. Heavily insulated quilted vests with wind-resistant shells protect core body heat while allowing the arm mobility needed for picking, packing, and loading. Food distribution companies and cold-chain logistics firms across Toronto, Edmonton, and Calgary order custom vests Canada suppliers like T-Shirt Elephant to outfit their cold-storage teams.

Custom puffy vests have become one of the most popular outerwear categories in Canada — and for good reason. The baffle construction traps warm air in lofted chambers, delivering exceptional insulation in a lightweight package that layers effortlessly over hoodies, dress shirts, or base layers. T-Shirt Elephant stocks men's, women's, and youth puffer vests ready for logo customization.

ATC L00975 Chill Men's Puffy Vest

The ATC L00975 Chill is our best-selling custom puffy vest for men. Featuring synthetic fill with a water-resistant outer shell, the Chill delivers warmth without bulk. The full-zip front, stand-up collar, and zippered pockets create a clean silhouette that works for weekend hikes in Vancouver, morning commutes in Toronto, and job sites in Calgary. Left-chest embroidery on the Chill produces a sharp, professional result that clients and employees love.

ATC L00976 Chill Ladies Puffy Vest

The ATC L00976 Chill Ladies delivers the same warmth and style as the men's version in a women's-specific cut. The tailored fit through the waist and slightly longer back hem create a flattering silhouette. Companies ordering custom vests Canada-wide appreciate having matching men's and women's styles so that every team member gets a vest that fits properly and looks cohesive.

ATC L00905 Faro Men's Puffy Vest

The ATC L00905 Faro offers an alternative puffy vest silhouette with its own distinct styling. The Faro is a favourite for corporate gifting programs and employee appreciation orders. With a polished appearance and reliable insulation, it represents the kind of branded vests with logo that recipients actually want to wear — extending your brand visibility well beyond the office.

DRYFRAME DF7673 Dry Tech Insulated Vest

The DRYFRAME DF7673 combines puffy insulation with DRYFRAME's proprietary moisture-management technology. The result is a custom puffy vest that keeps you warm and dry in unpredictable Canadian weather. The premium construction and modern fit make the DF7673 a top choice for tech companies, financial firms, and professional services teams in Montreal, Ottawa, and Winnipeg who want their branded vests to reflect their attention to quality.

Why Puffer Vests Are So Popular

Puffer vests hit the sweet spot between warmth and mobility. They insulate your core — where your body generates the most heat — while leaving your arms free for full range of motion. This makes custom puffy vests ideal for active work, outdoor activities, and layering systems. They compress easily for travel and storage, and the puffy aesthetic has crossed over from outdoor gear to mainstream fashion. For custom vests Canada businesses, the puffer vest is one of the highest-perceived-value items you can put your logo on.

Custom safety vests are mandatory on construction sites, roadwork zones, and industrial facilities across Canada. Beyond compliance, branded safety vests identify your company on multi-contractor job sites and project a professional image to the public. T-Shirt Elephant carries CSA-compliant hi-vis vests in multiple configurations — all ready for screen printing or embroidery with your company logo.

ATC L01180 One Size Hi-Vis Safety Vest

The ATC L01180 is our most popular entry-level custom safety vest. Designed as a one-size-fits-most pull-over, it features fluorescent yellow-green fabric with 2-inch reflective tape in an X-pattern on the back for 360-degree visibility. The L01180 is the go-to for visitor vests, temporary workers, and general site compliance. Construction firms, event organizers, and school crossing programs across Toronto, Calgary, and Vancouver order these in bulk for their simplicity and low cost.

ATC L01150 Scout Tricot Hi-Vis Vest

The ATC L01150 Scout steps up to a full-zip front design with a durable tricot shell. The zipper closure provides a more secure fit than pull-over styles, and the reflective tape configuration meets CSA Z96 requirements. The Scout is popular with warehouse teams, parking lot attendants, and utility crews in Edmonton, Ottawa, and Montreal who need a custom safety vest they can put on and take off quickly throughout the shift.

ATC L01190 Surveyor Hi-Vis Vest

The ATC L01190 Surveyor is built for workers who need pockets and storage on their safety vest. The surveyor-style design features multiple front pockets, pen holders, and interior compartments that keep tools and documents organized. Sized for a proper fit from S to 5XL, the L01190 is the professional choice for site supervisors, inspectors, and survey crews across custom vests Canada construction markets.

CSA Standards and Compliance

Canadian workplaces are governed by CSA Z96 (High-Visibility Safety Apparel) which specifies minimum requirements for fluorescent background material and retroreflective tape. Class 2 vests — the most common for custom safety vests — require a minimum amount of fluorescent and reflective material visible from all angles. All hi-vis vests in our catalogue meet or exceed these requirements, so your team stays compliant on job sites in Winnipeg, Calgary, Toronto, and across every province.

Tear-Away and Breakaway Options

Workers operating near moving machinery or conveyor systems need tear-away safety vests that release when snagged, preventing entanglement injuries. Tear-away vests use hook-and-loop or snap closures at the shoulders and sides that separate under force. We carry tear-away custom safety vests for manufacturing plants, recycling facilities, and industrial operations where snag hazards exist.

Branding Your Safety Vests

Screen printing is the most common decoration method for custom safety vests. Company logos are typically printed on the left chest and across the upper back, avoiding the reflective tape areas. For premium branding, embroidery on the left chest adds a professional touch to surveyor-style vests. Branded safety vests serve double duty — they keep your workers safe and make your company instantly identifiable on busy job sites across Canada.

Embroidered vests Canada businesses order from T-Shirt Elephant deliver a premium, textured finish that screen printing cannot replicate. Thread-stitched logos on a quilted or puffy vest convey quality and permanence — the kind of branding that makes employees proud to wear their company gear and clients notice the attention to detail.

How Embroidery Works on Vest Fabrics

Embroidery on vests uses commercial multi-head machines that stitch your digitized logo directly into the fabric with polyester thread. The process works on virtually every vest material — quilted nylon, puffy polyester, fleece, softshell, and even hi-vis tricot. For custom vests Canada orders, we use backing stabilizers matched to each fabric type to ensure clean, pucker-free results. Quilted and puffy vests require special hooping techniques to avoid compressing the insulation around the embroidery area.

Popular Embroidery Placements

The most common embroidery placement on custom vests is the left chest — approximately 3.5 to 4 inches wide, positioned above the heart. This is the standard location for corporate logos, company crests, and monograms. The back yoke — the area between the shoulder blades just below the collar — is the second most popular position, ideal for larger logos up to 10 inches wide. Some clients add a secondary logo or text on the right chest for employee names or department identifiers.

Stitch Count and Design Complexity

Embroidery pricing is based on stitch count — the total number of stitches required to reproduce your design. A simple text logo might require 3,000–5,000 stitches, while a detailed corporate crest with fine lines and multiple colours could reach 12,000–15,000 stitches. Our digitizing team optimizes your artwork for the best possible result on vest fabrics, adjusting density and underlay to account for the texture of quilted and puffy materials. Most embroidered vests Canada orders use designs in the 5,000–10,000 stitch range.

Durability of Embroidered Logos

Embroidered logos are among the most durable decoration methods available for custom vests Canada buyers. The polyester thread resists fading, washing, and abrasion — your logo will look sharp after hundreds of washes and years of daily wear. Unlike screen printing, which sits on top of the fabric, embroidery thread is physically stitched into the material. This permanence makes embroidery the preferred choice for corporate vests, employee uniforms, and premium gifts ordered by companies in Toronto, Vancouver, Montreal, and across Canada.

Embroidery on Different Vest Types

Each vest type presents unique embroidery considerations. Quilted vests like the ATC L00945 Journey require careful needle placement to avoid quilting seams. Puffy vests like the ATC L00975 Chill need adjusted tension to prevent the baffle from collapsing. Fleece vests accept embroidery with excellent results thanks to their stable, dense fabric. Our production team in Calgary handles all vest types daily, ensuring your embroidered vests Canada order comes out perfect.

Not every vest decoration calls for embroidery. Screen printing and DTF (Direct-to-Film) transfers give you additional options for putting your logo on custom vests Canada customers order from T-Shirt Elephant. Each method has strengths that suit different design types, quantities, and vest fabrics.

Screen Printing on Vests

Screen printing applies ink through a mesh stencil directly onto the vest fabric. It produces bold, vibrant colours with excellent opacity — even on dark-coloured vests. Screen printing works best for designs with 1–6 spot colours and is the most cost-effective decoration method for large orders. Custom safety vests are frequently screen printed with company logos on the chest and back. The flat ink application sits well on smooth nylon shells and tricot fabrics found on quilted and hi-vis vests.

DTF (Direct-to-Film) Transfers

DTF printing produces a full-colour transfer film that is heat-pressed onto the vest. Unlike screen printing, DTF has no colour limits — photographic images, gradients, and complex multi-colour logos reproduce with precision. DTF transfers work on virtually every vest fabric, including textured surfaces like fleece and quilted nylon that can challenge traditional screen printing. For custom vests Canada orders with detailed, multi-colour artwork, DTF delivers the best visual result.

Heat Transfer Vinyl

Heat transfer vinyl (HTV) uses pre-cut vinyl shapes that are heat-pressed onto the vest. This method is ideal for simple text, single-colour logos, and individual names or titles. HTV produces a clean, smooth finish and works well on softshell and fleece vests. It is the most economical option for small quantities — even single-vest orders — making it popular for executive gifts and individual employee vests ordered by companies in Toronto, Vancouver, and Edmonton.

When to Use Each Method

For large orders with simple logos, screen printing offers the lowest per-unit cost. For full-colour designs with gradients or photographs, DTF provides unlimited colour reproduction. For premium corporate branding, embroidery delivers an unmatched tactile finish. For small quantities or individual personalization, heat transfer vinyl is the most practical option. Our team recommends the best method for your custom vests Canada project based on your artwork, quantity, vest style, and budget.

Decoration Placement on Vests

Vests offer several decoration zones. The left chest is the standard location for company logos across all methods. The full back — from shoulder to shoulder — accommodates larger graphics and is popular for event vests and safety vests. The right chest is used for secondary branding, employee names, or sponsor logos. Some clients add decoration to the back yoke or collar area for additional branding visibility. Our design team helps custom vests Canada customers in Ottawa, Montreal, Winnipeg, and across the country select the ideal placement for maximum impact.

Corporate vests Canada companies order from T-Shirt Elephant serve a dual purpose — they keep employees comfortable and they turn every team member into a walking brand ambassador. A well-chosen vest with an embroidered logo is the kind of corporate apparel that people actually want to wear, extending your brand visibility far beyond the office walls.

Layering Over Dress Shirts and Blouses

The corporate vest shines as a layering piece over business attire. A quilted or softshell vest over a dress shirt or blouse creates a polished, put-together look that works in offices, client meetings, and business travel. The vest silhouette keeps your brand logo visible on the chest — unlike a jacket, which is often removed and draped over a chair. This consistent visibility is why corporate vests Canada businesses prefer vests over jackets for branded apparel programs.

Canada Sportswear VT164 Plaid Vest

The Canada Sportswear VT164 Plaid Vest adds a distinctive fashion element to corporate branding. The plaid exterior with a quilted lining delivers a heritage-inspired look that stands out from standard solid-colour vests. Companies in Toronto, Vancouver, and Calgary that want their branded vests with logo to make a style statement choose the VT164 for its unique visual appeal. Embroidered on the left chest, your logo sits against the plaid pattern for maximum contrast and visibility.

Corporate Gifts and Client Appreciation

A custom-embroidered puffy vest is one of the highest-impact corporate gifts you can give. Unlike promotional pens or branded notebooks, a quality vest has a high perceived value and a long useful life. Recipients wear them for years — to the office, on weekends, and during travel — generating thousands of brand impressions. The DRYFRAME DF7673 and ATC L00975 Chill are our most popular custom vests Canada clients choose for gifting programs.

Matching Men's and Women's Styles

A cohesive corporate vest program requires matching options for every team member. T-Shirt Elephant carries men's and women's versions of our most popular styles — like the ATC L00975 Chill for men and the ATC L00976 Chill Ladies — so your branding looks consistent while every employee gets a proper fit. This attention to inclusivity reflects well on your company culture and ensures corporate vests Canada teams wear their branded gear with pride.

Building a Corporate Apparel Program

Many companies start with vests as the anchor of a broader corporate apparel program. A branded vest paired with matching polos, dress shirts, and jackets creates a complete wardrobe system for your team. T-Shirt Elephant helps custom vests Canada corporate clients in Edmonton, Ottawa, Montreal, and Winnipeg build multi-item apparel programs with consistent logo placement and coordinated colours across every garment.

Custom vests Canada employers use for employee uniforms deliver year-round versatility that jackets and hoodies cannot match. A vest keeps the core warm while allowing full arm mobility for tasks like stocking shelves, operating equipment, serving customers, and typing at a desk. For uniform programs, vests also keep your brand logo visible — it never gets hidden under sleeves or covered by outerwear.

Warehouse and Distribution Uniforms

Warehouse workers need freedom of movement for lifting, carrying, and operating forklifts. A quilted or insulated vest like the ATC L01040 Subzero keeps workers warm in unheated warehouses without restricting arm movement. For facilities with visibility requirements, custom safety vests with your company logo serve dual compliance and branding purposes. Distribution centres across Toronto, Calgary, and Edmonton outfit their teams with branded vests as standard uniform issue.

Retail Staff Uniforms

Retail employees wearing branded vests are instantly identifiable to customers. A clean fleece or softshell vest with an embroidered logo projects approachability and professionalism on the sales floor. The vest works as a uniform layer over any shirt colour or style, simplifying the dress code while maintaining brand consistency. Retail chains and independent shops across Vancouver, Montreal, and Ottawa use custom vests Canada suppliers like T-Shirt Elephant for their staff uniform programs.

Hospitality and Service Industry

Hotels, resorts, wineries, and event venues use branded vests to create a polished, cohesive staff appearance. A softshell or fleece vest over a collared shirt delivers the right balance of casual and professional for front-of-house staff. For outdoor venues and seasonal operations, insulated vests keep staff comfortable during early morning setups and evening events. The Canada Sportswear VT164 Plaid Vest is a favourite among hospitality clients who want a distinctive, upscale look for their team.

Year-Round Versatility

Unlike seasonal outerwear, vests work across multiple seasons. Lightweight fleece vests handle air-conditioned offices in summer. Insulated quilted vests cover fall and spring. Puffy vests layer under jackets for deep winter. This three-season versatility means your custom vests Canada uniform investment delivers year-round value — employees wear them more often than any other outerwear piece, maximizing your branding exposure and the return on your uniform spend.

Consistent Team Appearance

Uniform vests create a consistent, professional look across your entire team — regardless of what employees wear underneath. Whether paired with a polo, dress shirt, or company T-shirt, the branded vest ties the look together. This consistency is particularly important for customer-facing roles, delivery drivers, and field service technicians in Winnipeg, Calgary, Toronto, and across Canada where your team represents your brand in every interaction.

Custom vests Canada sports teams and outdoor clubs order from T-Shirt Elephant bring unity and identity to groups that train, compete, and explore together. A branded vest worn by every member of a golf club, hiking group, or coaching staff creates the kind of team presence that builds camaraderie and public recognition.

Golf Clubs and Country Clubs

Custom-embroidered vests are a staple of golf club culture across Canada. A softshell or quilted vest with the club crest embroidered on the left chest is standard issue for members, pro shop staff, and tournament participants. The vest provides core warmth during early-morning tee times without restricting the golf swing. Golf clubs in Toronto, Vancouver, Calgary, and Edmonton order branded vests with logo for member appreciation programs, pro-am events, and seasonal merchandise.

Hiking Groups and Trail Clubs

Hiking and trail clubs use custom puffy vests and softshell vests as group gear. The vest provides core insulation during summit stops and exposed ridge walks while allowing full arm movement for scrambling and pole use. Lightweight puffer vests like the ATC L00905 Faro compress easily into a pack when not needed. Trail clubs across British Columbia, Alberta, and Ontario outfit their members with branded vests for group visibility on popular trails.

Running Clubs and Cycling Groups

Running clubs and cycling groups need lightweight vests that provide wind protection without overheating. Softshell and fleece vests work well for cool-morning group runs, post-race warm-ups, and autumn training sessions. A branded vest worn at start lines and finish areas gives your club visibility at races and community events. Running clubs in Montreal, Ottawa, Winnipeg, and across the Prairies order custom vests Canada suppliers offer for their club merchandise programs.

Coaching Staff and Sideline Wear

Coaches, trainers, and team staff need outerwear that looks professional on the sideline while keeping them warm during outdoor practices and games. A quilted or puffy vest with the team logo embroidered on the chest is the go-to for coaching staff across every sport — hockey, soccer, football, baseball, and lacrosse. The vest provides warmth without the bulk of a jacket, making it easy to move around the bench, signal plays, and interact with players. Coaching staff in Edmonton, Toronto, Vancouver, and Calgary rely on custom vests Canada programs for their sideline gear.

Outdoor Adventure and Ski Clubs

Ski clubs, snowshoe groups, and outdoor adventure organizations use insulated puffer vests as both functional gear and branded merchandise. The ATC L00975 Chill and DRYFRAME DF7673 provide the kind of performance warmth that outdoor enthusiasts expect, while left-chest embroidery adds club branding that members wear proudly on and off the mountain. These embroidered vests Canada outdoor clubs order become part of the club identity.

Custom vests are one of the most practical and professional promotional garments you can bring to a trade show, charity event, or corporate retreat. Unlike t-shirts that end up in a drawer, a well-made vest with your company logo becomes part of someone's regular wardrobe — delivering ongoing brand exposure long after the event ends.

Trade Show Booth Staff

Outfit your booth team in matching custom vests to create a polished, unified presence on the trade show floor. Embroidered quilted vests like the L00945 Journey ($40.00) project professionalism while keeping staff comfortable in air-conditioned convention centres. Your team stands out from the crowd and is instantly identifiable to attendees walking the aisles.

Charity Walks and Fundraisers

Charity events across Canada — from the Terry Fox Run to local hospital fundraisers — use custom vests to identify volunteers, sponsors, and organizers. Hi-vis safety vests like the L01160 ($15.95) keep volunteers visible along outdoor routes, while branded puffy vests serve as premium donor gifts that recipients actually wear.

Corporate Retreats and Team Building

Corporate retreat organizers in Whistler, Muskoka, and Banff order custom vests as team-building gifts that participants wear throughout the weekend and take home afterward. The L00975 Chill Puffy Vest ($48.21) with an embroidered company logo makes an impressive gift that employees wear to the office, at home, and on weekends — turning every outing into a branding opportunity.

Golf Tournaments and Outdoor Events

Golf tournaments, outdoor festivals, and sporting events use custom vests for marshals, organizers, and sponsors. Vests are ideal for outdoor events because they provide warmth without restricting arm movement — perfect for active event staff who need to move freely while staying identifiable.

Custom vests serve one of the broadest industry bases in custom apparel. From construction sites to corporate offices, vests are the one garment that crosses every professional boundary. At T-Shirt Elephant, our vest customers span dozens of industries across Canada.

Construction & Warehousing

Construction companies, general contractors, and warehouse operations are the largest buyers of custom safety vests in Canada. CSA-compliant hi-vis vests with company logos are mandatory on most job sites. The L01145 Vanguard ($13.93) and L01150 Scout ($18.57) are worksite staples from Toronto to Vancouver.

Retail & Hospitality

Retail stores, hotels, and restaurants use custom vests as staff uniforms that add a layer of professionalism without the formality of a jacket. Embroidered quilted vests over a dress shirt create a polished look for front-of-house staff, concierge teams, and retail associates. The L00945 Journey ($40.00) is a popular choice for hospitality uniforms.

Healthcare & Education

Healthcare facilities use custom vests to identify departments — colour-coded vests help patients and visitors quickly spot nurses, technicians, and support staff. Schools and universities order branded vests for faculty, coaching staff, and outdoor education programs.

Golf Courses & Recreation

Golf course pro shops, recreation centres, and outdoor adventure companies order custom vests as staff uniforms and retail merchandise. The DF7673 DRYFRAME ($59.98) is a favourite among golf courses for its clean styling and weather resistance.

Real Estate & Tech

Real estate brokerages equip agents with branded custom vests for open houses and property tours — a subtle, professional way to display the company brand without being overly promotional. Tech companies order custom vests as employee onboarding gifts and company swag that people actually want to wear.

Non-Profits & Volunteer Organizations

Non-profits and volunteer organizations across Canada use custom vests to outfit volunteers at food banks, community cleanups, and awareness campaigns. Hi-vis safety vests keep volunteers safe and identifiable during outdoor events, while branded puffy vests serve as appreciation gifts for long-term volunteers.

Transparent pricing is a core value at T-Shirt Elephant. When you order custom vests, you see real-time pricing in our online designer — no hidden fees, no surprise setup charges. Our vest pricing starts at $10.00 CAD per blank and scales down with volume.

Blank Custom Vest Pricing

Decoration Pricing

Decoration costs are added to the blank vest price. Embroidered logos typically add $5–12 per placement — the most popular method for custom vests because of the professional, durable finish. Screen-printed designs add $3–10 per colour per location. Heat-transfer vinyl is available for small orders and individual names. All decoration pricing is quoted separately based on your design complexity.

Volume Discounts

The more custom vests you order, the less you pay per unit. Pricing tiers adjust automatically: 12+ standard team pricing, 24+ moderate volume discount, 48+ best published tier, 100+ contact us for wholesale quotes. Corporate and organizational buyers ordering 50+ vests receive the most competitive pricing.

Free Shipping Over $149 CAD

All orders over $149 CAD ship free anywhere in Canada. For most vest orders with decoration, you will easily clear this threshold — even a small order of 6–8 decorated vests typically qualifies for free shipping.

T-Shirt Elephant makes ordering custom vests in bulk simple and cost-effective. Whether you need 6 vests for a small team or 500 for an entire organization, our pricing scales to reward larger orders — and there is no minimum order requirement to get started.

No Minimum Order Requirement

Unlike many custom apparel suppliers, T-Shirt Elephant has no minimum order on custom vests. Need 3 embroidered vests for your executive team? Order 3. Need 200 safety vests for a construction company? Order 200. Our online designer processes orders of any size with the same attention to quality.

Volume Pricing Tiers

Our pricing automatically adjusts based on quantity. The more custom vests you order, the lower the per-unit cost. Typical volume tiers: 1–11 units at standard retail pricing, 12–23 units at team pricing, 24–47 units at moderate volume discount, 48–99 units at best published tier, and 100+ units at wholesale pricing — contact us for a custom quote on large orders.

Multi-Style Orders

Corporate buyers often mix vest styles within a single order — quilted vests for office staff, safety vests for warehouse teams, and puffy vests as client gifts. T-Shirt Elephant processes multi-style orders efficiently, applying volume discounts across the combined total to maximize your savings.

Free Shipping Threshold

All custom vest orders over $149 CAD ship free anywhere in Canada. Most orders of 4+ decorated vests qualify automatically. For orders under $149, flat-rate shipping is available. We ship to every province and territory — from downtown Toronto to remote northern communities.

Reorder Program

Many organizations reorder custom vests quarterly or annually for new hires, seasonal inventory, or replacement stock. We store your artwork and design specifications on file, making reorders as simple as selecting quantities and sizes. Reorders ship faster because artwork proofing is already complete.

Getting the sizing right on custom vests is essential — especially when ordering for a team or organization with people of all body types. Vests are designed to be worn over a base layer (t-shirt, dress shirt, or hoodie), so sizing should account for what will be worn underneath.

Men's/Unisex Vest Size Chart

Ladies Vest Size Chart

Youth Vest Size Chart

How Custom Vests Should Fit

Custom vests are designed to be worn over a base layer — a t-shirt, dress shirt, or light hoodie. The vest should zip or button comfortably without pulling across the chest when your arms are at your sides. If you plan to wear the vest over thicker layers (like a flannel or hoodie), consider sizing up. Quilted and puffy vests tend to run slightly larger due to the insulation.

Sizing Tips for Group Orders

For group orders, have each person try on their estimated size over the base layer they will typically wear underneath. A safe distribution for a typical corporate order is: 5% XS, 10% Small, 25% Medium, 30% Large, 20% XL, 10% 2XL. We offer free size exchanges on unworn blanks within 30 days for custom vests Canada orders.

T-Shirt Elephant partners with Canada's most trusted apparel brands to ensure every custom vest starts with a quality blank. Our brand lineup covers every price point from budget safety vests to premium insulated outerwear.

ATC (Authentic T-Shirt Company) — Largest Selection

ATC dominates our custom vest catalogue with the widest range of styles and price points. From the budget-friendly L01145 Vanguard hi-vis tear-away vest at $13.93 to the premium DF7673 DRYFRAME Insulated Vest at $59.98, ATC covers safety vests, quilted vests, puffy vests, and performance insulated vests. ATC products are warehoused in Canada for fast shipping and consistent availability.

Canada Sportswear — Safety & Specialty

Canada Sportswear brings targeted specialty vests to the lineup — hi-vis safety vests for construction and warehousing, plus the unique ZDVT164 Plaid Vest at $71.00 for fashion-forward corporate branding. Their safety vest range starts at $12.95, making them the most affordable option for high-volume worksite orders.

DRYFRAME — Premium Performance

DRYFRAME (an ATC sub-brand) represents the performance tier of our custom vest selection. The DF7673 Dry Tech Insulated Vest combines technical insulation with a clean, modern silhouette that works equally well on the golf course and in the boardroom. Available in both men's and ladies cuts.

Athletic Knit — Sport & Recreation

Athletic Knit contributes the SV100 Scrimmage Vest at $10.00 — our most affordable vest option. Scrimmage vests are popular with sports programs, fitness classes, and recreational organizations that need lightweight, colourful identification vests for practices and events.

Under Armour — Premium Athletic

Under Armour brings premium brand recognition to our custom vest lineup with the 1389595 Drive Pro Storm Hybrid Vest at $94.28. Under Armour vests are the choice for organizations where brand perception matters — tech companies, executive gifts, and premium corporate programs that want the cachet of a globally recognized performance brand.

Brand Recommendation Quick Guide

Budget safety — Canada Sportswear L01180. Hi-vis worksite — ATC L01145 or L01150. Corporate casual — ATC L00945 Journey. Outdoor warmth — ATC L00975 Chill Puffy. Premium golf/boardroom — DRYFRAME DF7673. Executive gift — Under Armour 1389595. Sports scrimmage — Athletic Knit SV100.

T-Shirt Elephant understands that custom vest orders often come with firm deadlines — trade shows, corporate events, seasonal inventory, and safety compliance timelines. Our production workflow is designed to deliver quality results on a predictable schedule, with rush options when you need them.

Standard Production — 10 Business Days

Our standard turnaround for custom vests is 10 business days from artwork approval to shipment. This timeline covers artwork proofing, blank garment allocation, decoration (embroidery, screen printing, or heat transfer), quality inspection, and packaging. Most vest orders ship within this window.

Rush Production — 5 to 7 Business Days

Need your custom vests faster? Rush production compresses the timeline to 5–7 business days. Rush orders are prioritized in our production queue and processed on an accelerated schedule. Rush fees apply and vary based on order size and decoration complexity. Contact us to confirm rush availability for your specific order.

Artwork Requirements

The fastest way to avoid production delays is to submit print-ready artwork upfront. For embroidery, provide vector files (AI, EPS, SVG, or PDF) of your logo. For screen printing, supply high-resolution artwork (300 DPI minimum) with colours specified. Our design team offers free artwork review and basic cleanup — but complex redesigns can add 1–2 business days to the timeline.

Shipping Timeline

After production is complete, shipping typically takes 2–5 business days within Canada depending on your location. Major cities like Toronto, Vancouver, Calgary, Montreal, Edmonton, and Ottawa receive packages fastest. Remote and northern locations may require additional transit time. Expedited shipping options are available at checkout.

Planning Your Order

For the smoothest experience, we recommend placing custom vest orders at least 3 weeks before your event or deadline. This provides comfortable buffer for artwork proofing, production, and shipping. Seasonal orders (fall corporate gifts, winter safety vest replenishments) should be placed 4–6 weeks in advance during peak season.

Proper care extends the life of your custom vests and keeps embroidery, screen printing, and heat-transfer decoration looking sharp. Different vest types require slightly different care — here is what you need to know to protect your investment.

Quilted & Puffy Vest Care

Quilted and puffy custom vests (L00975, L00976, L00905, L00906, L00945, L01095) should be machine washed in cold water on a gentle cycle. Use mild detergent — avoid bleach and fabric softeners, which can break down insulation loft and damage embroidery thread. Tumble dry on low heat or hang dry. Do not iron directly over embroidered logos. Store on a hanger rather than folded to maintain insulation loft.

Safety Vest Care

Hi-vis safety vests (L01145, L01150, L01160, L01170, L01180, L01190, L01225) should be machine washed in cold water to preserve the reflective tape and fluorescent fabric. Do not use bleach or harsh chemicals — these degrade reflective properties over time. Air dry when possible. CSA-compliant safety vests should be replaced when reflective tape becomes visibly worn, cracked, or discoloured, as they may no longer meet compliance standards.

Canvas & Sherpa-Lined Vest Care

The L00915 Ram Cotton Canvas Vest with sherpa lining should be washed inside out in cold water on a gentle cycle. The canvas exterior is durable, but the sherpa lining can pill if washed aggressively. Tumble dry on low or air dry. Avoid high heat, which can shrink the cotton canvas and damage the sherpa fibres.

Performance & Insulated Vest Care

DRYFRAME and Under Armour performance vests (DF7673, DF7673L, 1389595) use technical fabrics with DWR (durable water repellent) coatings. Wash in cold water with liquid detergent — powder detergent can clog the DWR coating. Do not use fabric softener. Tumble dry on low heat to reactivate the DWR finish. These vests can be professionally dry-cleaned if preferred.

Caring for Decorated Vests

Regardless of vest type, follow these guidelines to protect your decoration: Embroidery — wash inside out to prevent thread snagging; avoid ironing directly over the embroidery. Screen printing — wash inside out in cold water; avoid high-heat drying which can crack printed designs. Heat-transfer vinyl — do not iron over the transfer; wash inside out in cold water and hang dry for longest life.