Custom Hats & Caps in Canada
Custom embroidered hats and caps in Canada for teams, businesses, and events. Bulk trucker hats, baseball caps, snapbacks, and beanies with professional embroidery. No minimum order - serving Toronto, Vancouver, Calgary, and all Canadian provinces.
128 Custom Hats / Headwear Available
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Metro H08005 One Size
Canada Sportswear H08000 AS - One Size
Blaze H08002 One Size
ATC™ C1327 One Size
Authentic T-Shirt Company C130 One Size
Port & Company C105 OSFA
ATC C1340 One Size
Canada Sportswear H08205 AS
Canada Sportswear H08355 AS
Canada Sportswear H08360 AS
Sportsman SP08 One Size
Valucap 6440 Adjustable
Sportsman SP09 One Size
ATC C1305 One Size
ATC C1321 One Size
Valucap VC100 Adjustable
Authentic T-Shirt Company C100 One Size
ATC H08010 AS
ATC H08012 AS
KOI KOI1830 OSFA
KOI KOI1831 OSFA
YP Classics 1500KC One Size
ATC H08210 AS
ATC H08215 AS
Sportsman SP12 One Size
Valucap 8869 Adjustable
ATC™ WeRK1207 One Size
Sportsman SP15 One Size
YP Classics 1501KC One Size
Valucap VC300A Adjustable
ATC H08050 AS
ATC C1343 OSFA
ATC C1342 OSFA
Sportsman SP12SL One Size
Sportsman SP12FL One Size
ATC™ WeRK1332 One Size
ATC™ WeRK1331 One Size
ATC C1322 One Size
Sportsman SP12JL One Size
ATC C1302 S/M - L/XL
Valucap VC400 One Size
Sportsman SP510 One Size
Sportsman sp500 One Size
Valucap AH35 Adjustable
Valucap VC700 One Size
YP Classics 6502 One Size
YP Classics 5789M One Size
YP Classics 6389 One Size
Sportsman VC500 One Size
Sportsman VC600 One Size
Yupoong F06006 AS
Yupoong F06606 AS
Yupoong F6606T AS
YP Classics 6245EC One Size
Yupoong 6606 One Size
Sportsman VC300Y One Size
Yupoong 6506 One Size
YP Classics 6606R Adjustable
YP Classics 6006 Adjustable
YP Classics 6245PT One Size
YP Classics 6601 Adjustable
YP Classics 6007 Adjustable
YP Classics 6245CM Adjustable
Team 365 TT801 One Size
Team 365 TT801Y One Size
Team 365 TT802 One Size
Team 365 TT802Y One Size
Infinity Her CASSIE One Size
Richardson 112 One Size
Richardson 112FP One Size
Richardson 115 One Size
Flexfit F06277 S/M - L/XL
Richardson 312 One Size
YP Classics 5089M Adjustable
YP Classics 6089M Adjustable
Yupoong YU6789M One Size
Richardson 112Y Adjustable
YP Classics 6789M Adjustable
Authentic T-Shirt Company ATC6245CM One Size
Flexfit F06110 AS
Richardson 111 One Size
Richardson 172 One Size
Yupoong 6089 OS
Flexfit FF5001 SM - LX
Flexfit 110FT One Size
Richardson 168 Adjustable
Authentic T-Shirt Company ATC6089M One Size
Authentic T-Shirt Company ATC6511 SM 6 34-7 14 - LXL 718-758
Athletic Knit A1830 One Size
Authentic T-Shirt Company ATC6277 XS6 58–7 18 - XL2XL 7 38-8
Authentic T-Shirt Company ATC6533 SM - LXL
Columbia 118518 One Size
Richardson 110 S/M - L/XL
Flexfit FF110C One Size
Yupoong 6477 SM - LXL
Flexfit FF110F One Size
Authentic T-Shirt Company 110F One Size
Nike 580087 One Size
Columbia 191132 One Size
New Era NE302 TC - CY
Richardson PTS20 One Size
Nike 102699 One Size
Authentic T-Shirt Company ATC6477 S/M - L/XL
New Era NE1020 ML - LXL
New Era NE1000 SM - LXL
Flexfit FF180 SM - LXL
New Era NE400 OSFA
Richardson 632 Adjustable
New Era NE900 OSFA
Nike 333115 M/L - L/XL
Under Armour 1369785 One Size
New Era NE200 One Size
Atlantis Headwear RETH One Size
Authentic T-Shirt Company NE1121 SM - LXL
YP Classics 5389AP Adjustable
New Era NE907 One Size
New Era NE205 One Size
New Era NE208 One Size
The North Face A4VUA OSFA
Nike NKFB6447 SM - LXL
Nike NKFB5677 SM - LXL
Columbia 216512 One Size
Nike NKFB6539 One Size
Under Armour 1376702 S/M - XL/2XL
Columbia 216514 Adjustable
The North Face NF0A4VUB One Size
Columbia 212477 One Size
Under Armour 1383434 S/M - L/XL
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Custom Hats & Caps in Canada
Everything you need to know about ordering custom hats / headwear
T-Shirt Elephant is Canada's custom hat specialist, offering embroidered and printed headwear from Richardson, Yupoong, New Era, and Pacific Headwear. Our 180+ hat styles include trucker hats, baseball caps, snapbacks, fitted hats, beanies, visors, and bucket hats — all available for professional embroidery with no minimum order.
We digitize your logo for free — converting your design into an embroidery-ready format optimized for hats. Our commercial embroidery machines deliver up to 15,000 stitches per design with precise thread colour matching. Typical turnaround is 7 business days with rush options available.
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Custom Hats / Headwear FAQ
Common questions about ordering custom hats / headwear in Canada
Direct embroidery is stitched directly onto the hat for a classic look. Patches are embroidered separately then sewn or heat-pressed on, allowing for more intricate designs and a raised 3D effect.
We offer snapbacks, fitted caps, dad hats (unstructured), trucker hats with mesh backs, beanies, and bucket hats. Each style can be customized with embroidery, patches, or screen printing.
Standard front embroidery on caps is typically 2.5 inches tall by 4 inches wide. Side and back placements vary by hat style. We can also do 3D puff embroidery for a raised, dimensional look.
Yes! We offer side embroidery (left or right), back embroidery above the closure, and even under-brim embroidery for a unique look. Multi-location embroidery is popular for sports teams and brands.
3D puff embroidery uses foam underneath the stitching to create a raised, three-dimensional effect. It works best with bold, simple designs and block letters. It is very popular for sports teams and streetwear brands.
