Screen Printing Calgary - Custom T-Shirts & Apparel
Calgary's Screen Printing Experts - High-Quality Custom Apparel for Teams, Events & Businesses
Choose Your Product for Screen Printing
Professional screen printing on all these product categories
How It Works
Getting custom screen printing for Calgary is easy! Just 3 simple steps.
Choose Your Product
Browse t-shirts, hoodies, polos, hats, and more from Gildan, Bella+Canvas, Next Level, and Champion.
Add Your Design
Upload your logo or artwork. Choose your screen printing colours. Get free design help from our expert team.
Receive Your Order
We screen print and ship to Calgary in 10 business days. Rush delivery available in 5-7 business days.
Takes less than 5 minutes to design and order
Popular Products for Screen Printing in Calgary
Premium blanks trusted by Calgary businesses, teams, and organizations
Trusted by 100,000+ Customers
See What Calgary Customers Say About Our Screen Printing
Ordered 400 screen printed shirts for our Calgary brewery Stampede promotion. Fast turnaround, vibrant colours, and they have held up great through countless washes.
Screen printed gym shirts for our Kensington CrossFit members. Bold graphics that handle intense workouts and frequent washing. Great pricing on our 200-shirt order.
We outfit 15 teams with screen printed warm-up shirts every season. The bulk discount makes it affordable for our Calgary hockey families. Excellent quality.
Screen printing 800+ volunteer shirts for the Calgary Folk Festival was seamless. Soft water-based prints were comfortable for long days outdoors. Third year using them.
Faculty shirts for our University of Calgary engineering department. Crisp screen printing on premium Bella+Canvas blanks. Professional results every time.
Stampede volunteer shirts for 200 people delivered on time and the screen printing quality was outstanding. Vibrant colours that pop. Will order again next year.
Team jerseys and warm-up shirts for our Bow Valley rugby club. The screen printing is incredibly durable — survived an entire season of rugby without fading.
Corporate polo shirts for Calgary Chamber of Commerce events. Professional quality and exact Pantone brand colour matching. T-Shirt Elephant nailed it.
Merchandise t-shirts for our Beltline brewery taproom. The water-based screen prints have a premium retail feel. Our customers love them and they sell fast.
School spirit wear for multiple Calgary schools. Great bulk screen printing pricing and consistent quality across all orders. Our schools keep coming back.
Ordered 400 screen printed shirts for our Calgary brewery Stampede promotion. Fast turnaround, vibrant colours, and they have held up great through countless washes.
Screen printed gym shirts for our Kensington CrossFit members. Bold graphics that handle intense workouts and frequent washing. Great pricing on our 200-shirt order.
We outfit 15 teams with screen printed warm-up shirts every season. The bulk discount makes it affordable for our Calgary hockey families. Excellent quality.
Screen printing 800+ volunteer shirts for the Calgary Folk Festival was seamless. Soft water-based prints were comfortable for long days outdoors. Third year using them.
Faculty shirts for our University of Calgary engineering department. Crisp screen printing on premium Bella+Canvas blanks. Professional results every time.
Stampede volunteer shirts for 200 people delivered on time and the screen printing quality was outstanding. Vibrant colours that pop. Will order again next year.
Team jerseys and warm-up shirts for our Bow Valley rugby club. The screen printing is incredibly durable — survived an entire season of rugby without fading.
Corporate polo shirts for Calgary Chamber of Commerce events. Professional quality and exact Pantone brand colour matching. T-Shirt Elephant nailed it.
Merchandise t-shirts for our Beltline brewery taproom. The water-based screen prints have a premium retail feel. Our customers love them and they sell fast.
School spirit wear for multiple Calgary schools. Great bulk screen printing pricing and consistent quality across all orders. Our schools keep coming back.
Everything You Need to Know About Screen Printing in Calgary
Calgary's trusted screen printing partner since 2012
Screen printing Calgary is the gold standard for producing durable, vibrant custom apparel in bulk quantities. Whether you need 24 t-shirts for a corporate team-building event or 500 pieces for a Calgary Stampede promotion, screen printing delivers consistent, professional results that outlast every other decoration method at scale.
How Screen Printing Works
Screen printing uses a fine mesh screen stretched over a frame, with a stencil (called an emulsion) blocking areas where ink should not pass through. Ink is pushed through the open areas of the mesh using a squeegee, depositing a precise layer of colour directly onto the fabric. Each colour in your design requires its own screen. After printing, the garment passes through a conveyor dryer that heat-cures the ink at approximately 320°F, bonding it permanently to the fabric fibres. This heat-curing process is what gives screen printed apparel its legendary durability.
Why Screen Printing Is the Industry Standard
Screen printing has been the dominant method for custom screen printing on apparel for over 50 years — and for good reason. The ink sits on top of the fabric in a thick, opaque layer that produces colours far more vibrant than digital printing methods. Pantone colour matching ensures your brand colours are reproduced exactly, print after print. At higher quantities, the per-unit cost drops significantly because the major expense is screen setup — once the screens are made, each additional print costs only pennies in ink and labour.
When to Choose Screen Printing
Screen printing is the ideal choice when you are ordering 12 or more pieces with a design that uses 1 to 8 spot colours. It excels at bold logos, text-based designs, and graphic artwork with clean edges. If your design uses fewer than 8 colours and your order quantity exceeds two dozen pieces, screen printing will almost always be the most cost-effective and durable option available.
Screen Printing in Calgary
Calgary businesses, sports teams, schools, and organizations have relied on screen printing Calgary services from T-Shirt Elephant since 2012. From downtown corporate offices in the Beltline to minor hockey teams in the suburbs, our in-house production facility handles orders for customers across Calgary, Airdrie, Cochrane, and the surrounding Alberta region. Every order is printed locally and quality-checked before it ships — no outsourcing, no middlemen.
Choosing the right decoration method is one of the most important decisions for any custom screen printing project. Each method has distinct strengths, and the best choice depends on your order quantity, design complexity, and the type of garment you are printing on. Here is how the three main methods compare for Calgary customers.
Screen Printing Advantages
Screen printing Calgary is unmatched for bulk orders. It delivers the most vibrant, opaque colours on both light and dark garments. The ink is thick and durable — it will not crack, peel, or fade for the lifetime of the garment when properly cured. Screen printing is most cost-effective at quantities of 24 or more pieces and works best with designs using 1 to 8 spot colours. It is the preferred method for team uniforms, corporate apparel, event t-shirts, and promotional merchandise across Calgary and Alberta.
DTG Printing Advantages
Direct-to-garment (DTG) printing uses inkjet technology to spray water-based ink directly into the fabric. It produces full-colour, photographic-quality prints with a soft hand feel. DTG is ideal for small orders of 1 to 23 pieces where screen printing setup costs would make the per-unit price too high. However, DTG prints do fade slightly over repeated washing and are less vibrant on dark garments compared to screen printing.
Embroidery Advantages
Embroidery stitches your design directly into the fabric using commercial thread, creating a textured, premium finish that communicates quality and professionalism. It is the top choice for corporate logos on polos, jackets, and hats. Embroidery is extremely durable and will not fade or crack. It works at any quantity — from a single executive polo to 500 staff uniforms for a Calgary oil and gas company.
| Method | Best For | Min. Qty | Durability |
|---|---|---|---|
| Screen Printing | 24+ pieces, 1-8 colours | 12 recommended | Excellent — lasts garment lifetime |
| DTG Printing | 1-23 pieces, full colour | 1 piece | Good — fades slightly over time |
| Embroidery | Logos, polos, hats | 1 piece | Excellent — permanent |
Our Recommendation for Calgary
For most Calgary orders — team uniforms, corporate apparel, event shirts, and promotional giveaways — screen printing offers the best combination of durability, vibrancy, and value. If you need a small run of full-colour prints, DTG is your best option. For premium corporate branding on polos and outerwear, embroidery is the way to go. Not sure which method fits your project? Contact us with your artwork and quantity, and we will recommend the most cost-effective approach.
Understanding screen printing Calgary pricing is straightforward once you know how costs are structured. Unlike some shops that bury fees in fine print, T-Shirt Elephant provides transparent, all-inclusive quotes with no hidden charges. Your total cost depends on three main factors: the blank garment, the number of ink colours, and your order quantity.
How Screen Printing Pricing Works
Screen printing pricing is based on the number of colours in your design and the number of print locations on the garment. Each colour requires a separate screen to be created — this is a one-time setup cost that gets spread across your entire order. The more pieces you order, the lower the per-unit setup cost becomes. Additional print locations (front, back, sleeve) each require their own set of screens, which adds to the total cost. The blank garment cost is added on top of the printing fee.
Volume Discounts
Our custom screen printing pricing includes built-in volume breaks that reward larger orders. At 24 pieces, you begin to see meaningful savings compared to smaller runs. At 48 pieces, the per-unit cost drops further. Orders of 72+ pieces unlock our mid-volume pricing tier, and at 144+ pieces, you receive our best bulk rates. These volume breaks apply to all garment types — t-shirts, hoodies, tank tops, and long sleeves — for customers across Calgary, Edmonton, Red Deer, and Lethbridge.
Example Price Calculation
Here is a real-world example: 50 Gildan 5000 t-shirts with a 2-colour front print will cost approximately $8-10 per shirt, including the blank garment and printing. A single-colour print on the same order would be even less. Adding a 1-colour back print would add approximately $2-3 per shirt. These prices are competitive with — and often lower than — other screen printing Calgary providers because we produce everything in-house.
Get a Free Quote
Every project is unique, and we are happy to provide a detailed, no-obligation quote for your Calgary order. Simply send us your artwork (or even a rough sketch), tell us the garment you want, the number of pieces, and the number of colours — and we will have a quote back to you within 24 hours. There are no setup fees on reorders, and we store your screens for future use at no charge.
The garment you choose for your screen printing Calgary project has a direct impact on print quality, comfort, and overall value. T-Shirt Elephant carries hundreds of blank styles from the industry's top brands — and our production team knows exactly which fabrics take ink best. Here are the most popular choices among our Calgary customers.
Budget-Friendly Options
The Gildan 5000 is the workhorse of the custom screen printing industry. This 5.3 oz 100% cotton t-shirt is available in over 60 colours, prints beautifully, and is the most affordable blank on the market. It is the go-to choice for event giveaways, promotional shirts, and large-volume orders across Calgary and Alberta. For a slightly lighter option, the Gildan 64000 SoftStyle offers a more modern fit at a similar price point.
Premium Retail-Feel Options
When you want your screen printed apparel to look and feel like something from a retail store, the Bella+Canvas 3001 is the top choice. This 4.2 oz combed ringspun cotton tee has a soft, smooth surface that produces sharp prints with a premium hand feel. It is the preferred blank for Calgary brands, merch lines, and any project where the shirt itself needs to impress. The Next Level 3600 is another excellent premium option with a slightly heavier weight and ultra-soft CVC blend.
Hoodies and Sweatshirts
The Gildan 18500 is Calgary's most popular hoodie for screen printing — it is an 8 oz 50/50 blend that holds up to Alberta winters while providing a smooth print surface. For a premium hoodie, the Champion S700 and Bella+Canvas 3719 offer a softer feel and more modern fit. Crewneck sweatshirts like the Gildan 18000 are popular for corporate orders and school spirit wear across Calgary, Airdrie, and surrounding communities.
Polos and Corporate Wear
For corporate uniforms and professional settings, Calgary businesses frequently order screen-printed or embroidered polos. The Gildan 8800 DryBlend polo is a budget-friendly option for staff uniforms, while the Port Authority K500 provides a more tailored, upscale look for client-facing roles. We also carry performance polos with moisture-wicking fabrics — ideal for Calgary's oil and gas, construction, and hospitality sectors.
Printing on dark-coloured garments requires a different approach than printing on white or light-coloured fabrics. If you have ever seen a faded, dull print on a black t-shirt, the shop likely skipped a critical step. At T-Shirt Elephant, we use professional underbase techniques to ensure every screen printing Calgary order on dark garments comes out vibrant, opaque, and long-lasting.
The Underbase Technique
When printing on dark fabrics, we first lay down a white ink base layer (called an underbase) before printing your design colours on top. This white layer acts as a primer — it blocks the dark fabric colour from showing through and gives the top colours a bright, clean surface to sit on. Without an underbase, colours like red, yellow, and light blue would appear muddy and translucent on a black or navy garment. The underbase is what separates professional screen printed apparel from amateur work.
Colour Vibrancy on Dark Fabrics
With a properly applied underbase, your design colours will appear nearly as vibrant on a black t-shirt as they do on a white one. Our production team calibrates ink opacity and underbase coverage for each design to ensure maximum colour pop. Bright whites stay crisp, reds stay bold, and blues stay true — even after dozens of washes. This level of colour accuracy is especially important for Calgary businesses and teams that need to match specific brand or team colours on dark apparel.
Cost Considerations
The underbase counts as an additional colour in your print, which means a 2-colour design on a dark garment technically requires 3 screens (1 underbase + 2 design colours). This adds a small amount to the per-unit cost compared to the same design on a white garment. However, the cost difference is minimal on larger orders because the screen setup fee is spread across more pieces. We always factor the underbase into our quotes so there are no surprises.
Popular Dark Garments in Calgary
Black is by far the most popular garment colour for screen printing Calgary orders — followed by navy, charcoal, dark heather, and forest green. Calgary sports teams frequently order black warm-up shirts and hoodies, while corporate clients in the oil and gas sector favour navy and charcoal polos. Whatever dark colour you choose, our underbase process guarantees your design will stand out with professional-grade vibrancy.
One of the most common questions we receive from Calgary customers is how the number of colours in a design affects the screen printing process and cost. Understanding multi-colour printing helps you make smarter design decisions that balance visual impact with budget — whether you are ordering 24 event tees or 500 corporate uniforms.
How Multi-Colour Printing Works
In custom screen printing, each colour in your design requires its own screen. A 1-colour logo uses one screen, a 3-colour design uses three screens, and so on. During production, each screen is loaded onto a separate station of our rotary press. The garment rotates from station to station, receiving one colour at a time in precise sequence. Registration — the alignment of each colour layer — is critical for sharp, professional results. Our automated presses maintain registration accuracy within 1/1000th of an inch across entire production runs.
Spot Colour vs Process Colour
Spot colour printing uses pre-mixed Pantone inks to produce exact, solid colours — this is the standard approach for logos, text, and graphic designs with defined colour areas. Process colour (CMYK) printing uses four halftone screens (cyan, magenta, yellow, and black) to simulate a full spectrum of colours, similar to how a magazine is printed. Most screen printing Calgary orders use spot colours for the best vibrancy and brand accuracy.
Halftone and Gradient Effects
Halftone printing uses tiny dots of varying sizes to create the illusion of gradients, shading, and tonal transitions within a single ink colour. This technique allows a 2-colour design to appear as though it uses many more colours — adding depth and dimension without increasing the screen count. Simulated process printing combines halftones from 6 to 8 spot colour screens to produce near-photographic results that rival full-colour digital prints in detail and richness.
Optimizing Your Design for Best Value
The most cost-effective screen printing Calgary designs use 1 to 3 spot colours. Each additional colour adds a setup fee plus a small per-unit printing charge. If your design currently uses 5 or more colours, our art team can often simplify it to 3 colours without losing visual impact — saving you money while maintaining a professional look. We provide this design optimization as a free service on every order for Calgary and Alberta customers.
The type of ink used in your screen printing Calgary order affects the look, feel, and durability of the finished print. The two primary ink categories — plastisol and water-based — each offer distinct advantages. Understanding the difference helps you choose the right option for your project, whether you are printing staff uniforms for a Calgary business or retail-quality merchandise for your brand.
Plastisol Ink — The Industry Standard
Plastisol ink is a PVC-based ink that sits on top of the fabric surface rather than soaking into it. It produces thick, opaque, vibrant colours that pop on both light and dark garments. Plastisol is the most widely used ink in custom screen printing worldwide because it is versatile, colour-accurate, and extremely durable — prints will not crack or fade for the lifetime of the garment. It works on virtually any fabric type including cotton, polyester, and blends. The vast majority of screen printing Calgary orders use plastisol ink.
Water-Based Ink — Premium Soft Feel
Water-based ink soaks into the fabric fibres rather than sitting on top, creating a print with virtually no texture — you feel the fabric, not the ink. This produces the soft, breathable hand feel that retail brands use for premium t-shirts and fashion apparel. Water-based inks work best on light-coloured 100% cotton garments, where they produce a vintage, broken-in look straight out of the dryer. They are the preferred choice for Calgary brands and merch lines that want a retail-quality product.
Discharge Printing — Ultra-Soft on Darks
Discharge printing is a specialized water-based technique that actually removes the dye from dark-coloured fabric and replaces it with a new colour. The result is an ultra-soft print on dark garments with zero ink texture — the printed area feels identical to the unprinted fabric. Discharge works best on 100% cotton garments in dark colours like black, navy, and charcoal. It is the premium choice for fashion-forward brands and merch companies in Calgary, Edmonton, and across Alberta.
Which Ink Type Should You Choose?
For most screen printing Calgary orders — corporate apparel, team uniforms, event shirts, and promotional products — plastisol ink is the best all-around choice. It is durable, vibrant, and works on any colour garment. If you are producing retail merchandise, fashion apparel, or any product where a soft hand feel is the top priority, water-based or discharge inks are worth the small premium. Our team will recommend the best ink type based on your garment, design, and end use.
Screen printing Calgary businesses rely on for corporate apparel, staff uniforms, and branded merchandise is one of our core specialties at T-Shirt Elephant. From small startups in Kensington to large enterprises headquartered downtown, Calgary companies trust us to produce professional-quality branded apparel that represents their brand with precision and consistency.
Corporate Uniforms and Staff Apparel
Consistent, professional staff apparel builds brand recognition and team cohesion. Our custom screen printing services produce uniforms with exact Pantone colour matching — ensuring your brand colours are reproduced identically on every piece, every time. We set up dedicated accounts for Calgary businesses with repeat orders, storing your screens and artwork so reorders are fast, simple, and consistent. Whether you need 25 polos for a restaurant staff or 200 t-shirts for a construction crew, we handle orders of every size.
Trade Show and Event Merchandise
Calgary hosts dozens of trade shows, conferences, and corporate events throughout the year — from the Global Petroleum Show to tech meetups in the Beltline. Screen printed apparel is one of the most effective promotional tools at these events. Custom t-shirts, hoodies, and tote bags with your logo get your brand seen long after the event ends. We offer rush production for last-minute Calgary event orders when timelines are tight.
Branded Promotional Products
Beyond apparel, screen printing works on tote bags, aprons, bandanas, and other promotional products that keep your brand visible. Calgary businesses use promotional items for customer appreciation gifts, new hire welcome kits, and community sponsorship giveaways. Bulk pricing on promotional products makes screen printing one of the most cost-effective marketing investments available to Calgary companies.
Calgary Industries We Serve
T-Shirt Elephant serves businesses across every major Calgary industry. Oil and gas companies order safety-compliant hi-vis shirts and corporate polos. Technology firms in downtown Calgary order branded hoodies and t-shirts for their teams. Hospitality businesses across Kensington, 17th Avenue, and Stephen Avenue order staff uniforms and event merchandise. Construction companies, retail shops, real estate teams, and non-profit organizations throughout Calgary, Airdrie, Red Deer, and Lethbridge all rely on our screen printing Calgary services.
Calgary is a sports city — from minor hockey rinks to summer soccer fields, competitive athletics are woven into the fabric of the community. T-Shirt Elephant has been the screen printing Calgary sports teams trust for over a decade, producing team uniforms, warm-up apparel, and fan merchandise for organizations at every level of competition across the city and surrounding region.
Hockey and Winter Sports
Hockey is king in Calgary, and our custom screen printing services outfit teams from Calgary Minor Hockey associations to adult rec leagues across the city. We print practice jerseys, warm-up hoodies, team t-shirts, and parent fan gear for hockey organizations throughout Calgary, Airdrie, Okotoks, and Cochrane. Ringette, curling, and figure skating clubs also order custom printed apparel for their teams, competitions, and fundraising events. Our screen-printed team hoodies are a staple in rinks across the Bow Valley and southern Alberta.
Summer Sports and Rec Leagues
When the ice melts, Calgary's sports scene moves outdoors. Soccer, baseball, softball, rugby, football, and basketball leagues across the city order screen printed apparel for their teams each season. Calgary Foothills soccer, Bow Valley rugby, and dozens of recreational softball and slo-pitch leagues rely on us for affordable, durable team apparel. We also serve Calgary Stampede rodeo teams and western sports organizations with custom printed shirts, jackets, and promotional gear.
Team Uniform Packages
T-Shirt Elephant offers complete uniform packages for Calgary sports teams — jerseys, shorts, warm-up tops, and matching accessories all printed with your team logo, colours, and player details. We provide bulk team pricing that makes outfitting an entire roster affordable, and we handle individual player names and numbers efficiently using our multi-station production process. Coaches and team managers across Calgary appreciate our streamlined ordering process and fast turnaround times.
Fan Merchandise and Spirit Wear
Team spirit extends beyond the players. Parents, fans, and supporters want to wear their team colours in the stands — and screen printing Calgary fan merchandise is one of our most popular order types. Custom t-shirts, hoodies, toques, and hats with team logos and slogans build community and help organizations raise funds through merchandise sales. We work with sports organizations across Calgary, Edmonton, Red Deer, and Lethbridge to produce spirit wear that fans are proud to wear on and off the field.
Calgary is one of Canada's most event-driven cities, and custom screen printed apparel plays a central role in nearly every major gathering. From the world-famous Calgary Stampede to neighbourhood block parties in Kensington, events across the city need branded shirts for staff, volunteers, sponsors, and attendees. T-Shirt Elephant has printed for hundreds of Calgary events and understands the timelines, quantities, and design styles that make event apparel successful.
Calgary Stampede Merchandise
The Calgary Stampede is the single biggest driver of custom apparel orders in Alberta every year. Pancake breakfasts, corporate hospitality tents, volunteer crews, and vendor booths all need branded shirts — and they need them before the gates open in early July. We recommend placing Stampede orders by mid-May to guarantee production and shipping to Calgary in time. Popular choices include the Gildan 5000 ($4.95) for high-volume giveaways and the Bella+Canvas 3001CVC ($8.95) for premium Stampede merchandise your team will actually want to wear.
Music Festivals and Community Events
Calgary's festival calendar runs deep. The Calgary Folk Music Festival at Prince's Island Park, Sled Island music and arts festival, the Lilac Festival on 4th Street, and GlobalFest fireworks all generate demand for custom printed apparel. Festival organizers order staff shirts, volunteer tees, and commemorative merchandise — often in quantities of 100 to 500 pieces. Planning early ensures blank availability in the colours and sizes you need.
Corporate Events and Team Building
Calgary's corporate sector — anchored by energy companies, tech startups, and financial services — drives significant demand for event apparel. Corporate retreats in Canmore and Banff, team-building days at WinSport, holiday parties downtown, and trade shows at the BMO Centre all benefit from custom screen printed shirts that unify staff and reinforce brand identity. Matching shirts turn a group of colleagues into a cohesive team.
Charity Runs and Fundraisers
Charity events across Calgary and southern Alberta — from the Calgary Marathon to Terry Fox Runs in communities like Airdrie, Cochrane, and Okotoks — need participant shirts that sponsors are proud to put their logos on. Screen printing is the preferred method for charity event apparel because of its durability and cost-effectiveness at higher quantities. Bulk event pricing makes it affordable to outfit hundreds of participants without exceeding the fundraising budget.
The quality of your finished screen printed apparel starts with the quality of your artwork. Providing print-ready files ensures your design reproduces accurately on fabric — with sharp edges, vibrant colours, and clean detail. Whether you are a Calgary graphic designer submitting professional files or a small business owner working from a logo saved on your phone, understanding artwork requirements helps you get the best possible result.
Preferred File Formats
Vector artwork is the gold standard for screen printing. Files in AI (Adobe Illustrator), EPS, SVG, or vector PDF format scale to any size without quality loss, making them ideal for everything from small left-chest logos to large full-back prints. If you do not have vector files, we also accept high-resolution raster images in PNG, JPG, or PSD format — as long as they meet our resolution requirements.
Resolution and Size Requirements
For raster artwork (PNG, JPG, PSD), a minimum resolution of 300 DPI at the intended print size is required for sharp reproduction. A logo that looks crisp on your website at 72 DPI will appear blurry and pixelated when enlarged for screen printing. If your logo is only available as a small web graphic, our design team can often recreate it as a vector — free of charge for orders of 24 pieces or more.
Colour Separation for Screen Printing
Screen printing uses spot colours — each colour in your design requires a separate screen. This is different from digital printing, which uses CMYK process colour. A 3-colour logo requires 3 screens, each loaded with the exact ink colour specified in your design. We match Pantone (PMS) colours precisely, ensuring your brand colours reproduce accurately. Most designs use 1 to 4 spot colours, though we can print up to 6 colours per location for complex artwork.
Free Artwork Review and Cleanup
Every order includes a free artwork review by our in-house design team. We check resolution, colour separation feasibility, and print size — then provide a digital proof before production begins. Basic cleanup such as removing backgrounds, adjusting sizing, and converting fonts to outlines is included at no extra cost. Calgary businesses, teams, and organizations regularly send us rough concepts that our designers refine into polished, print-ready artwork.
Screen printing is the most durable garment decoration method available — and it is not close. When properly cured, screen printed ink bonds permanently with the fabric fibres, creating a print that lasts the entire lifetime of the garment. This durability is the primary reason screen printing Calgary businesses, teams, and organizations choose screen printing over heat transfers, DTG, and vinyl for apparel that needs to withstand repeated washing and heavy wear.
Why Screen Printing Is the Most Durable Method
During the screen printing process, plastisol or water-based ink is pressed through a mesh screen directly into the fabric. The garment then passes through a curing oven at 320°F (160°C), which fuses the ink permanently with the textile fibres. This mechanical and thermal bond is fundamentally stronger than heat transfer adhesives, DTG surface printing, or vinyl applications. A properly cured screen print will not crack, peel, or fade under normal use — the garment itself will wear out before the print does.
Care Instructions for Screen Printed Garments
While screen prints are exceptionally durable, proper care maximizes their lifespan. Turn garments inside out before washing to reduce friction on the printed surface. Wash in cold water on a gentle cycle — hot water accelerates ink breakdown over time. Hang dry or tumble dry on low heat — high dryer temperatures stress the ink bond unnecessarily. Do not iron directly over the print — if pressing is needed, iron on the reverse side. Following these simple steps ensures your screen printed apparel from T-Shirt Elephant looks as vibrant after the 50th wash as it did on day one.
Common Myths About Screen Print Durability
Some people confuse screen printing with outdated iron-on transfers that crack and peel after a few washes. Modern screen printing is an entirely different process. The ink does not sit on top of the fabric — it is cured into the fabric. Another common myth is that screen prints fade in sunlight. While extreme prolonged UV exposure affects all dyed and printed textiles, properly cured screen printing ink resists fading far better than DTG or sublimation on cotton garments.
Our Quality Guarantee
T-Shirt Elephant stands behind every screen print we produce. If a print cracks, peels, or fades under normal wash conditions within the first year, we will reprint the affected garments at no charge. This guarantee applies to all orders — from a 12-piece team order in Calgary to a 500-piece corporate run shipped across Alberta. We cure every print to industry standards and inspect finished garments before they leave our facility.
Screen printing becomes more cost-effective as quantities increase — and the savings can be significant. The reason is simple: the most time-intensive and costly part of screen printing is the setup. Creating screens, mixing inks, and registering colours takes the same amount of time whether you are printing 24 shirts or 500. Once the press is running, each additional piece adds only the cost of ink and a few seconds of press time. This fixed-cost setup structure is why bulk screen printing delivers the lowest per-piece price of any decoration method.
Volume Price Breaks
| Quantity | Per-Piece Savings | Best For |
|---|---|---|
| 24+ | Standard volume pricing | Small teams, clubs, startups |
| 48+ | Moderate discount tier | Departments, medium events |
| 72+ | Significant per-piece savings | Large teams, multi-department orders |
| 144+ | Best published pricing | Company-wide rollouts, large events |
| 500+ | Wholesale — contact for quote | Promotional campaigns, retail merchandise |
Why Bulk Orders Cost Less Per Piece
Screen setup is the fixed cost in every order. Creating a screen for a single colour costs the same whether it prints 24 garments or 500. When that setup cost is divided across more pieces, the per-unit price drops dramatically. A 1-colour print on 24 Gildan 5000 tees ($4.95) might run $8–10 per shirt all-in, while the same design on 144 pieces could drop to $6–7 per shirt. The blank garment price also decreases at higher quantities, compounding the savings.
Re-Order Discounts — Screens on File
We keep your screens on file after your initial order. When you re-order the same design — whether it is next month or next season — you skip the screen creation step entirely. This means faster turnaround and lower cost on every re-order. Calgary businesses that order branded staff shirts quarterly or seasonally benefit enormously from this re-order program. Your screens are stored and ready to go whenever you need more.
Large Order Logistics for Calgary
For bulk orders shipping to Calgary and southern Alberta, we coordinate delivery timelines to ensure your full order arrives together and on schedule. Orders of 200+ pieces can be split-shipped to multiple Calgary locations if needed — useful for companies with offices in both downtown Calgary and satellite locations in Airdrie, Cochrane, or Okotoks. Free shipping applies to all orders over $250 CAD, which most bulk orders exceed easily.
Schools and universities across Calgary order custom screen printed apparel throughout the entire academic year — from welcome week in September to graduation in June. Spirit wear, athletic team uniforms, club shirts, fundraising merchandise, and graduation hoodies are all staples of the school apparel cycle. T-Shirt Elephant works with institutions at every level, from elementary schools in the Calgary Board of Education and Calgary Catholic School District to post-secondary institutions including the University of Calgary, Mount Royal University, and SAIT.
School Spirit Wear Programs
Spirit wear programs build school identity and community pride. Custom screen printed hoodies, t-shirts, and crew necks featuring the school name, mascot, and colours give students a sense of belonging. Many Calgary schools run spirit wear sales as fundraisers — ordering in bulk at volume pricing and selling at a markup that funds school programs. The Gildan 5000 ($4.95) is popular for budget-conscious spirit wear programs, while the Gildan 18500 hoodie ($18.95) is the top choice for fall and winter spirit wear.
University Clubs and Organizations
Student clubs, Greek organizations, intramural teams, and faculty associations at the University of Calgary, Mount Royal University, and SAIT order custom shirts for events, orientation, and ongoing club identity. Engineering clubs, business associations, nursing cohorts, and student government groups all benefit from professionally screen printed apparel that represents their organization. Orders typically range from 24 to 100 pieces, landing squarely in our best pricing tiers.
Graduation Apparel
Graduation hoodies and commemorative t-shirts have become a tradition at Calgary schools from elementary through post-secondary. Class of 2026 hoodies, program-specific graduation shirts, and faculty celebration tees mark the milestone with custom apparel that graduates keep for years. Screen printing is the preferred method for graduation apparel because the prints last — a properly cured screen print on a quality hoodie will look great a decade from now.
Purchase Orders for Calgary Schools
We understand that schools and school districts operate on purchase order and invoicing systems rather than credit card payments. T-Shirt Elephant accepts purchase orders from Calgary Board of Education schools, Calgary Catholic School District institutions, charter schools, and post-secondary institutions across Alberta. Net-30 invoicing is available for established school accounts, making the procurement process simple for administrators and parent councils managing school apparel programs.
Screen printing is the foundation of the custom merchandise industry. From brewery taproom shelves to concert venue merch tables, professionally screen printed apparel looks, feels, and sells like retail product — because it is. The same printing method used by major apparel brands is available to Calgary businesses, artists, and entrepreneurs through T-Shirt Elephant. If you are building a merchandise line, screen printing delivers the professional quality that customers expect when they open their wallets.
Brewery and Restaurant Merchandise
Calgary's craft brewery and restaurant scene has embraced branded merchandise as both a revenue stream and a marketing channel. A well-designed brewery tee becomes a walking billboard every time a customer wears it to a barbecue or a Flames game. We print merchandise for breweries, taprooms, coffee shops, and restaurants across Calgary and Alberta. Water-based inks on soft Bella+Canvas 3001CVC ($8.95) blanks produce a print with a soft hand-feel that customers associate with premium retail apparel — not stiff promotional shirts.
Band and Artist Merchandise
Musicians, visual artists, and content creators in Calgary's arts community rely on merchandise sales as a significant income stream. Screen printed band tees, tour shirts, and artist merchandise need to look and feel professional enough that fans are happy to pay $30–40 at the merch table. We work with local Calgary bands, touring acts passing through venues like the Palace Theatre and the King Eddy, and independent artists selling online. Small-batch runs of 24–48 pieces are perfect for testing designs before committing to larger production quantities.
Boutique Clothing Lines
Independent clothing brands and streetwear labels based in Calgary use screen printing to produce small-batch collections with retail-quality results. The key to retail-quality screen printing is the combination of premium blanks, precise colour matching, and proper ink selection. We guide emerging brands through blank selection, print placement, and finishing details like tear-away tags and custom labelling that transform a printed blank into a branded product.
Premium Blank Selection for Retail
The blank garment is just as important as the print for retail merchandise. Budget blanks like the Gildan 5000 work well for promotional use, but retail customers expect a softer hand-feel and more tailored fit. For merchandise lines, we recommend the Bella+Canvas 3001CVC ($8.95) for its retail-quality softness, the Comfort Colors 1717 ($11.95) for the garment-dyed vintage aesthetic, or the Next Level 3600 ($6.50) for a premium feel at a moderate price point.
Environmental responsibility matters to Calgary organizations — and we make it easy to align your custom apparel with your sustainability values. From the inks we use to the blanks we offer, T-Shirt Elephant provides eco-friendly screen printing options that reduce environmental impact without compromising print quality or durability. Whether you are a non-profit, a school, a corporate team, or a small business in Calgary, sustainable screen printing is available at every price point.
Water-Based Inks and Low-VOC Options
Traditional plastisol screen printing inks contain PVC and require chemical solvents for cleanup. Water-based inks are the sustainable alternative — they contain significantly lower volatile organic compounds (VOCs), use water instead of chemical solvents for cleanup, and produce a softer hand-feel on the finished garment. Water-based inks absorb into the fabric rather than sitting on top, resulting in a print that is virtually undetectable by touch. For organizations that prioritize environmental responsibility, water-based ink screen printing is available on all cotton and cotton-blend garments.
Organic and Recycled Garment Options
The blank garment itself accounts for the largest portion of a custom t-shirt's environmental footprint. We offer organic cotton options that are grown without synthetic pesticides or fertilizers, as well as recycled polyester blanks made from post-consumer plastic bottles. Blended options like the Bella+Canvas 3001CVC ($8.95) use a cotton-polyester-rayon blend that incorporates recycled content while maintaining the soft, retail-quality feel that wearers expect.
Sustainable Blank Brands
Bella+Canvas leads the industry in sustainable manufacturing, operating WRAP-certified facilities and publishing annual sustainability reports. Their commitment to reduced water usage, ethical labour practices, and lower-waste production processes makes them the top choice for environmentally conscious orders. Next Level Apparel similarly invests in sustainable manufacturing practices. Both brands are available across our full product catalogue, giving Calgary organizations access to eco-friendly blanks in every style from t-shirts to hoodies to long sleeves.
Calgary Organizations Going Green
We see growing demand for sustainable screen printing from Calgary organizations across every sector. Non-profits and environmental groups naturally gravitate toward eco-friendly options, but the trend extends well beyond. Corporate teams ordering staff apparel, University of Calgary student clubs, Calgary Board of Education schools running spirit wear programs, and local businesses building merchandise lines are all increasingly requesting sustainable blanks and water-based inks. Choosing eco-friendly screen printing does not mean paying significantly more — in many cases, sustainable options like the Bella+Canvas 3001CVC are priced competitively with conventional alternatives.
When Calgary businesses, teams, schools, and organizations need screen printing Calgary can count on, they choose T-Shirt Elephant. We have built our reputation one order at a time — delivering consistent quality, transparent pricing, and responsive service to customers across southern Alberta for over a decade. From a 24-piece team order in Cochrane to a 500-piece corporate rollout downtown, every order receives the same attention to detail and commitment to getting it right.
In-House Canadian Production
Every garment we print is decorated in-house at our Canadian production facility. We do not outsource to third-party print shops or overseas contractors. In-house production means we control quality at every stage — from screen creation and ink mixing to printing, curing, and final inspection. This vertical control is why our prints are consistently sharp, vibrant, and durable. It is also why we can offer faster turnaround times than shops that rely on outsourced production.
Serving Calgary Since 2012
T-Shirt Elephant has been serving Calgary and Alberta since 2012. Over that time, we have developed deep knowledge of the local market — we understand Stampede ordering timelines, minor hockey and soccer season schedules, school spirit wear cycles, and the rhythm of corporate event planning in Calgary's business community. This local expertise means we anticipate needs and provide guidance that generic national print shops simply cannot match.
100,000+ Orders Delivered
With over 100,000 orders delivered and a 4.9-star Google rating, our track record speaks for itself. We have printed for small businesses in Kensington, energy companies on Centre Street, sports teams in every Calgary community league, schools across the Calgary Board of Education and Calgary Catholic School District, and non-profits throughout southern Alberta. Customers in Calgary, Edmonton, Red Deer, Lethbridge, Airdrie, Cochrane, Okotoks, Canmore, and Medicine Hat trust us because we deliver — on time, on budget, and on quality — every single order.
Get Started Today
Ready to order custom screen printing in Calgary? Getting started is simple. Use our online designer to upload your artwork, choose your garment, and see real-time pricing — or call us directly for a free quote. We offer free design help, no minimum order quantities, and volume discounts that make bulk orders extremely affordable. Whether you need 12 shirts for a rec league team or 1,000 for a corporate event, T-Shirt Elephant is Calgary's trusted partner for custom screen printed apparel. Start designing now or contact us today.
Explore More Custom Apparel Resources
Helpful guides, product categories, and expert reviews to help you order with confidence
Screen Printing vs DTF vs Embroidery
Compare methods to choose the right one for your project
How to Choose the Right Blank
Find the perfect garment for your screen printing project
Ordering for Groups & Teams
Collect sizes, manage preferences, keep everyone happy
Sizing by Brand Guide
Brand-by-brand sizing comparison for consistent ordering
Frequently Asked Questions About Screen Printing in Calgary
Everything you need to know about ordering custom screen printing for Calgary businesses, teams, and events
Screen printing pushes ink through a mesh stencil onto fabric. Each colour requires a separate screen. The ink is heat-cured for extreme durability. It is the most cost-effective method for bulk orders — once screens are made, printing is fast and affordable for Calgary businesses.
We screen print up to 8 colours, though most Calgary orders use 1-4 colours. Each colour requires separate screen setup, so pricing increases with colour count. For photographic or unlimited-colour designs, we recommend DTG printing instead.
We recommend a minimum of 12 pieces for screen printing to make setup costs worthwhile. For smaller orders, DTG printing has no minimum. You can mix sizes within your order as long as the design stays the same.
Screen printing is the most durable decoration method available. Properly cured ink lasts the lifetime of the garment. Calgary customers regularly tell us their screen printed shirts still look great after years of wear. Prints will not crack, peel, or fade with proper care.
Plastisol sits on top of the fabric with vibrant, opaque colours — great for bold graphics and dark garments. Water-based soaks into the fibres for an ultra-soft, retail-quality feel — popular for merchandise and premium apparel. Water-based works best on light 100% cotton.
Yes! For dark garments, we print a white underbase first, then apply colours on top. This ensures vibrant, opaque colours on black, navy, charcoal, and other dark shirts popular with Calgary teams and businesses.
Pricing depends on quantity, number of colours, and print locations. Single-colour on 50 shirts runs $8-12 each; 500 shirts could be $4-6 each. Volume discounts at 24+, 48+, 72+, and 144+ pieces. Request a free quote with your Calgary project details.
Standard turnaround is 10 business days from artwork approval. Rush orders available in 5-7 business days for an additional fee. Calgary customers should order 3-4 weeks ahead for Stampede, tournaments, and major events.
Vector files (AI, EPS, PDF) are ideal for screen printing as they allow clean colour separation. High-resolution PNG or PSD (300+ DPI) also work. Our design team can convert your logo for screen printing free of charge.
Yes! We mix custom Pantone (PMS) colours to match your brand exactly. For orders over 100 pieces, we keep colour formulas on file for consistent matching on future Calgary orders. No extra charge for PMS colour matching.
Yes! We ship across Calgary and all of Alberta. Free shipping on orders over $250. Most Calgary orders arrive within 2-3 business days of completion. We also ship nationwide across Canada.
Screen printing is more cost-effective for 12+ pieces with 1-8 spot colours and offers superior durability. DTG (direct-to-garment) is better for small orders or photographic images with unlimited colours. Many Calgary customers use both methods for different projects.
Yes! We screen print on hoodies, crewneck sweatshirts, zip-ups, and quarter-zips. Thicker garments require higher ink deposits and longer cure times, but the results are excellent. The Gildan 1850 hoodie is our most popular choice.
Yes! Rush production in 5-7 business days is available for an additional fee. Contact [email protected] before placing your rush order to confirm availability and timeline.
We carry all major brands: Gildan, Bella+Canvas, Next Level, Champion, Comfort Colors, American Apparel, ATC, and Athletic Knit. From budget-friendly Gildan 5000 at $4.95 to premium Bella+Canvas 3001 — we have the right blank for every Calgary project.
Yes! Front and back printing is very common. We can also print on sleeves, inside neck labels, and at the hem. Each print location requires separate screen setup, so costs increase with additional locations.
Standard print area is up to 14 inches wide by 17 inches tall for adult garments. Oversized prints and all-over printing are available with sublimation. Our team will advise on optimal print size for your design.
Discharge printing removes the dye from dark garments and replaces it with colour, leaving an ultra-soft, no-hand-feel print. It works best on 100% cotton in dark colours. Popular for premium merchandise and retail-quality screen printing.
Yes! We use specialized inks for polyester and performance fabrics that bond properly and will not crack or peel. Important for Calgary sports teams ordering moisture-wicking jerseys and athletic wear.
Yes! Every order includes free professional design assistance. Our team helps with logo cleanup, colour separation, artwork resizing, and design optimization for screen printing. No extra charge.
Halftone printing uses tiny dots of varying sizes to create the illusion of gradients, shading, and tonal range using spot colours. It allows effects like photo-like images without the cost of full process printing. Popular for vintage and distressed designs.
Yes! We screen print on tote bags, hoodies, sweatshirts, polo shirts, tank tops, aprons, and more. For hats and caps, we offer embroidery. Browse all products to see the full range available for Calgary orders.
Yes! We keep your screens on file for easy re-ordering. Repeat orders skip the screen setup fee entirely, saving you money on future runs. This is especially popular with Calgary businesses and organizations that reorder seasonally.
We ship to all of Calgary and Alberta: downtown Calgary, NW, NE, SW, SE, Airdrie, Cochrane, Okotoks, Canmore, Red Deer, Lethbridge, Medicine Hat, and Edmonton. Free shipping on orders over $250 across Canada.
Still have questions about screen printing in Calgary?
Our team is ready to help with your Calgary screen printing order!