Custom Fitted Hats
Size-Specific Construction for Premium Professional Presentation
Free shipping over $250 in Canada
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Choose Your Product
Select from our most popular products and start designing in seconds
How It Works
Creating custom apparel is easy! Just 3 simple steps to get your custom products.
Choose Product
Browse 500+ premium products from trusted brands. Find the perfect item for your needs.
Design Online
Use our easy design studio to create your custom design. Upload artwork or get free design help.
Receive Your Order
We print and ship in 10 business days. Rush delivery available in 5-7 days.
Takes less than 5 minutes to design and order
Popular Products
Trusted by local businesses, teams, and organizations
Trusted by 100,000+ Canadians
See What Our Customers Say
Awesome quality, and fast response time when emailing customer service! Love my hoodie
Quality and workmanship are absolutely amazing. Thanks so much for taking such wonderful care of your customers
Working with T-shirt elephant is always a seamless process!! Could not recommend them more!
The artwork was high quality and the buttons turned out wonderfully. Thank you again!
Jason took my design and made it look amazing. He was punctual and worked quickly.
Jason was attentive and prompt, and delivered exactly what we ordered.
T-Shirt Elephant gave me excellent quality T shirts and the photo looks fantastic!
They were very helpful and answered questions promptly. The quality was excellent.
They have the best prices and they are always on time with the merchadise and the quality is amazing!
Great customer service and fast delivery - highly recommend T-Shirt Elephant - thanks!
Awesome quality, and fast response time when emailing customer service! Love my hoodie
Quality and workmanship are absolutely amazing. Thanks so much for taking such wonderful care of your customers
Working with T-shirt elephant is always a seamless process!! Could not recommend them more!
The artwork was high quality and the buttons turned out wonderfully. Thank you again!
Jason took my design and made it look amazing. He was punctual and worked quickly.
Jason was attentive and prompt, and delivered exactly what we ordered.
T-Shirt Elephant gave me excellent quality T shirts and the photo looks fantastic!
They were very helpful and answered questions promptly. The quality was excellent.
They have the best prices and they are always on time with the merchadise and the quality is amazing!
Great customer service and fast delivery - highly recommend T-Shirt Elephant - thanks!
Custom Fitted Hats
Fitted hats deliver the cleanest possible silhouette by eliminating adjustable closures, creating seamless back construction that signals premium quality and attention to detail. T-Shirt Elephant offers custom fitted hats for Canadian organizations, providing size-specific construction with professional embroidery for premium applications.
The fitted cap silhouette represents the original baseball cap construction before adjustable closures became standard. Professional baseball teams wear fitted caps for their clean appearance and secure fit. This association with professional athletics positions fitted caps as premium headwear choices.
Our fitted hat inventory features size-specific construction designed for precise fit. Without adjustable mechanisms, the cap circumference matches head size exactly. This precision creates comfortable, secure wear that adjustable alternatives cannot match. The clean back appearance elevates overall presentation.
The absence of adjustment hardware creates the clean back silhouette that distinguishes fitted caps. No snapback, no strap, no closure mechanism interrupts the smooth back panel. This uninterrupted construction communicates premium quality and design attention.
T-Shirt Elephant applies embroidery techniques suited to fitted cap premium construction. The quality blank investment warrants equally quality decoration. Our cap embroidery expertise ensures professional results that complement fitted cap positioning.
Embroidery on fitted caps produces premium presentation appropriate for professional applications. Front panel embroidery displays prominently without back closure competing for attention. Side and back embroidery options utilize the clean back panel effectively.
Professional sports team applications naturally suit fitted cap construction. The authentic baseball association positions fitted caps appropriately for athletic contexts. Team merchandise in fitted format connects with serious fans who recognize premium construction.
Premium brand merchandise applications benefit from fitted cap quality positioning. Fashion brands, lifestyle companies, and premium merchandise programs specify fitted caps for their elevated presentation. The premium blank supports premium pricing and customer expectations.
Corporate executive applications utilize fitted caps for premium branded headwear. Golf events, executive gifts, and client appreciation programs benefit from fitted cap quality perception. The professional presentation suits business contexts appropriately.
Collector and limited edition applications leverage fitted cap premium status. Limited release merchandise, special collaborations, and collector-focused programs specify fitted caps for their perceived value. The premium construction supports collectibility positioning.
The size-specific nature of fitted caps requires inventory planning across sizes. Standard sizes typically range from S through XL or by numeric measurement. Organizations must determine size distribution for their recipient populations. Pre-ordering with size specifications ensures proper fit for all recipients.
Flexfit construction offers compromise between fitted appearance and size flexibility. The elastic sweatband accommodates range of head sizes within each size category. This semi-fitted approach provides fitted aesthetics with easier inventory management.
Construction quality in fitted caps typically exceeds adjustable alternatives. The premium positioning encourages manufacturers to apply higher quality standards. Better fabric, construction details, and finish characterize fitted cap production.
Ordering custom fitted hats from T-Shirt Elephant delivers premium construction with professional Canadian embroidery. Browse our fitted hat selection, plan your size distribution, upload your artwork, and receive detailed proofs for approval. With no minimum order requirements, custom fitted hats serve organizations of any scale.
Elevate your headwear program with premium fitted construction. Contact T-Shirt Elephant at orders@tshirtelephant.com or start designing your custom fitted hats online today.
Frequently Asked Questions
Everything you need to know about ordering custom apparel in Canada
There is NO minimum order requirement! Whether you need 1 custom t-shirt or 1,000+ pieces, we treat every order with the same care and quality. This makes us perfect for personal projects, small businesses, and large corporations alike across Canada.
We offer three professional printing methods: screen printing (best for bulk orders and vibrant, long-lasting colors), DTF (Direct-to-Film) printing (ideal for detailed designs, photos, and smaller quantities with no color limitations), and embroidery (premium textured look for logos and corporate wear). Our team will recommend the best method for your specific design, quantity, and budget.
Standard production takes 10 business days from order placement, with shipping anywhere in Canada. Rush orders are available with 5-7 business day turnaround for urgent deadlines. We ship to all provinces including Ontario, British Columbia, Alberta, Quebec, and more.
Yes! Our professional in-house design team provides FREE design assistance with every order. Whether you need help creating a logo from scratch, converting a low-resolution image to print-ready artwork, or making adjustments to your existing design, we're here to help at no extra charge. This service is included for all customers across Canada.
We offer 500+ products including custom t-shirts, hoodies, sweatshirts, polo shirts, tank tops, long sleeve shirts, jackets, hats, tote bags, and more. We carry trusted brands like Gildan, Bella+Canvas, Next Level, Champion, and Nike. Perfect for team uniforms, corporate apparel, promotional merchandise, event shirts, and personal projects.
Custom t-shirt pricing starts as low as $4.95 CAD per shirt for blank garments, with printing costs varying based on design complexity, number of colors, and quantity ordered. We offer automatic volume discounts - the more you order, the lower your per-piece cost. Get an instant quote using our online design studio or contact us for bulk pricing on orders over 100 pieces.
Screen printing pushes ink through a mesh stencil onto fabric - ideal for bulk orders with vibrant, durable colors. DTF (Direct-to-Film) prints your design onto a film that's heat-transferred to the garment - perfect for detailed designs, photos, and smaller quantities with unlimited colors. Embroidery stitches your design directly into the garment - creating a premium, textured look ideal for corporate logos, polo shirts, and professional uniforms. Our team will help you choose the best method for your project.
Absolutely! We specialize in custom apparel for businesses, sports teams, schools, events, and organizations throughout Canada. Whether you need corporate uniforms with embroidered logos, team jerseys for your sports league, staff shirts for your restaurant, or promotional t-shirts for your event, we have the products and expertise to deliver professional results.
We accept most common file formats including PNG, JPG, PDF, AI (Adobe Illustrator), EPS, and PSD (Photoshop). For best print quality, we recommend vector files (AI or EPS) or high-resolution raster images (at least 300 DPI). Don't have print-ready artwork? Our free design service can help convert, recreate, or improve your artwork at no additional cost.
Yes! We ship to every province and territory in Canada including Ontario, British Columbia, Alberta, Quebec, Manitoba, Saskatchewan, Nova Scotia, New Brunswick, Newfoundland and Labrador, Prince Edward Island, Northwest Territories, Yukon, and Nunavut. All products are printed in Canada, ensuring fast delivery times and supporting local manufacturing.
Yes! Our online design studio lets you see exactly how your design will look on your chosen products in real-time. You can preview colors, placement, sizing, and make adjustments before placing your order. What you see in the design studio is what you'll receive - giving you full confidence in your custom apparel order.
Your satisfaction is our priority. We stand behind the quality of our work with a satisfaction guarantee. If there's ever an issue with print quality or garment defects, contact us and we'll make it right. Our 4.9-star Google rating from 100,000+ Canadian customers reflects our commitment to quality and service.
Still have questions?
Our friendly team is here to help! Contact us today.