Custom Flexfit Hats
The Original Stretch-Fit Technology for Premium Fitted Comfort
Free shipping over $250 in Canada
Need it sooner? Email Us
Choose Your Product
Select from our most popular products and start designing in seconds
How It Works
Creating custom apparel is easy! Just 3 simple steps to get your custom products.
Choose Product
Browse 500+ premium products from trusted brands. Find the perfect item for your needs.
Design Online
Use our easy design studio to create your custom design. Upload artwork or get free design help.
Receive Your Order
We print and ship in 10 business days. Rush delivery available in 5-7 days.
Takes less than 5 minutes to design and order
Popular Products
Trusted by local businesses, teams, and organizations
Trusted by 100,000+ Canadians
See What Our Customers Say
Awesome quality, and fast response time when emailing customer service! Love my hoodie
Quality and workmanship are absolutely amazing. Thanks so much for taking such wonderful care of your customers
Working with T-shirt elephant is always a seamless process!! Could not recommend them more!
The artwork was high quality and the buttons turned out wonderfully. Thank you again!
Jason took my design and made it look amazing. He was punctual and worked quickly.
Jason was attentive and prompt, and delivered exactly what we ordered.
T-Shirt Elephant gave me excellent quality T shirts and the photo looks fantastic!
They were very helpful and answered questions promptly. The quality was excellent.
They have the best prices and they are always on time with the merchadise and the quality is amazing!
Great customer service and fast delivery - highly recommend T-Shirt Elephant - thanks!
Awesome quality, and fast response time when emailing customer service! Love my hoodie
Quality and workmanship are absolutely amazing. Thanks so much for taking such wonderful care of your customers
Working with T-shirt elephant is always a seamless process!! Could not recommend them more!
The artwork was high quality and the buttons turned out wonderfully. Thank you again!
Jason took my design and made it look amazing. He was punctual and worked quickly.
Jason was attentive and prompt, and delivered exactly what we ordered.
T-Shirt Elephant gave me excellent quality T shirts and the photo looks fantastic!
They were very helpful and answered questions promptly. The quality was excellent.
They have the best prices and they are always on time with the merchadise and the quality is amazing!
Great customer service and fast delivery - highly recommend T-Shirt Elephant - thanks!
Custom Flexfit Hats
Flexfit hats revolutionized headwear with patented stretch-fit technology that provides fitted cap appearance with adjustable cap convenience, delivering secure comfortable fit without traditional sizing constraints. T-Shirt Elephant offers custom Flexfit hats for Canadian organizations, providing the authentic Flexfit experience with professional embroidery.
The Flexfit brand pioneered the stretch-band cap category, creating the elastic sweatband construction that enables caps to stretch over various head sizes while maintaining fitted appearance. This innovation solved the fitted-versus-adjustable tradeoff, providing clean back silhouette with size-flexible fit.
Our Flexfit hat inventory features authentic Flexfit construction across multiple styles. The patented Procrown shape creates consistent fitted appearance. The Permacurve visor maintains shape. Each Flexfit style maintains the brand quality that decorators and customers trust.
The stretch-fit technology enables S/M and L/XL size ranges that accommodate most head sizes comfortably. The elastic headband expands and contracts naturally, providing secure fit without pressure points. This sizing flexibility simplifies inventory while maintaining premium fitted appearance.
T-Shirt Elephant applies embroidery techniques suited to Flexfit quality construction. The premium blank quality warrants professional decoration execution. Our cap embroidery expertise ensures results that complement Flexfit brand positioning.
Embroidery on Flexfit hats produces premium presentation. The quality construction provides excellent embroidery stability. The clean back silhouette enhances overall professional appearance. Puff embroidery options add dimensional impact to Flexfit decoration.
Athletic team applications naturally suit Flexfit styling. The fitted athletic appearance aligns with sports team aesthetics. Team merchandise in Flexfit format provides premium fan offerings. Coaching staff and player sideline wear benefit from Flexfit quality.
Corporate premium applications specify Flexfit for quality positioning. Golf events, executive gifts, and premium branded headwear benefit from Flexfit brand equity. Recipients recognize and appreciate authentic Flexfit construction.
Retail merchandise applications command premium pricing with Flexfit options. Customers actively seek Flexfit-branded caps for their quality reputation. The brand recognition supports merchandise pricing strategy.
The Flexfit brand encompasses multiple style variations beyond the original fitted cap. Trucker styles combine mesh backs with Flexfit stretch technology. Performance options add moisture-wicking fabrics. Each variation maintains Flexfit quality standards.
The 110 Flexfit style adds adjustable snap closure to Flexfit quality construction. This option enables one-size-fits-all ordering while maintaining Flexfit brand benefits. Organizations seeking maximum flexibility choose the 110 style.
Construction quality in Flexfit caps consistently exceeds generic alternatives. The brand maintains strict manufacturing standards. Quality fabrics, precise construction, and attention to detail characterize Flexfit production.
The Flexfit name appears on the interior sweatband, confirming authentic construction. Recipients recognize authentic Flexfit branding. This brand identification adds perceived value to custom decorated caps.
Ordering custom Flexfit hats from T-Shirt Elephant delivers authentic stretch-fit technology with professional Canadian embroidery. Browse our Flexfit selection, choose your preferred styles and colors, upload your artwork, and receive detailed proofs for approval. With no minimum order requirements, custom Flexfit hats serve organizations of any scale.
Experience original stretch-fit technology with professional custom embroidery. Contact T-Shirt Elephant at orders@tshirtelephant.com or start designing your custom Flexfit hats online today.
Frequently Asked Questions
Everything you need to know about ordering custom apparel in Canada
There is NO minimum order requirement! Whether you need 1 custom t-shirt or 1,000+ pieces, we treat every order with the same care and quality. This makes us perfect for personal projects, small businesses, and large corporations alike across Canada.
We offer three professional printing methods: screen printing (best for bulk orders and vibrant, long-lasting colors), DTF (Direct-to-Film) printing (ideal for detailed designs, photos, and smaller quantities with no color limitations), and embroidery (premium textured look for logos and corporate wear). Our team will recommend the best method for your specific design, quantity, and budget.
Standard production takes 10 business days from order placement, with shipping anywhere in Canada. Rush orders are available with 5-7 business day turnaround for urgent deadlines. We ship to all provinces including Ontario, British Columbia, Alberta, Quebec, and more.
Yes! Our professional in-house design team provides FREE design assistance with every order. Whether you need help creating a logo from scratch, converting a low-resolution image to print-ready artwork, or making adjustments to your existing design, we're here to help at no extra charge. This service is included for all customers across Canada.
We offer 500+ products including custom t-shirts, hoodies, sweatshirts, polo shirts, tank tops, long sleeve shirts, jackets, hats, tote bags, and more. We carry trusted brands like Gildan, Bella+Canvas, Next Level, Champion, and Nike. Perfect for team uniforms, corporate apparel, promotional merchandise, event shirts, and personal projects.
Custom t-shirt pricing starts as low as $4.95 CAD per shirt for blank garments, with printing costs varying based on design complexity, number of colors, and quantity ordered. We offer automatic volume discounts - the more you order, the lower your per-piece cost. Get an instant quote using our online design studio or contact us for bulk pricing on orders over 100 pieces.
Screen printing pushes ink through a mesh stencil onto fabric - ideal for bulk orders with vibrant, durable colors. DTF (Direct-to-Film) prints your design onto a film that's heat-transferred to the garment - perfect for detailed designs, photos, and smaller quantities with unlimited colors. Embroidery stitches your design directly into the garment - creating a premium, textured look ideal for corporate logos, polo shirts, and professional uniforms. Our team will help you choose the best method for your project.
Absolutely! We specialize in custom apparel for businesses, sports teams, schools, events, and organizations throughout Canada. Whether you need corporate uniforms with embroidered logos, team jerseys for your sports league, staff shirts for your restaurant, or promotional t-shirts for your event, we have the products and expertise to deliver professional results.
We accept most common file formats including PNG, JPG, PDF, AI (Adobe Illustrator), EPS, and PSD (Photoshop). For best print quality, we recommend vector files (AI or EPS) or high-resolution raster images (at least 300 DPI). Don't have print-ready artwork? Our free design service can help convert, recreate, or improve your artwork at no additional cost.
Yes! We ship to every province and territory in Canada including Ontario, British Columbia, Alberta, Quebec, Manitoba, Saskatchewan, Nova Scotia, New Brunswick, Newfoundland and Labrador, Prince Edward Island, Northwest Territories, Yukon, and Nunavut. All products are printed in Canada, ensuring fast delivery times and supporting local manufacturing.
Yes! Our online design studio lets you see exactly how your design will look on your chosen products in real-time. You can preview colors, placement, sizing, and make adjustments before placing your order. What you see in the design studio is what you'll receive - giving you full confidence in your custom apparel order.
Your satisfaction is our priority. We stand behind the quality of our work with a satisfaction guarantee. If there's ever an issue with print quality or garment defects, contact us and we'll make it right. Our 4.9-star Google rating from 100,000+ Canadian customers reflects our commitment to quality and service.
Still have questions?
Our friendly team is here to help! Contact us today.