Custom Mesh Hats
Breathable Mesh Back Construction for Maximum Ventilation
Choose Your Product
Select from our most popular products and start designing in seconds
How It Works
Creating custom apparel is easy! Just 3 simple steps to get your custom products.
Choose Product
Browse 500+ premium products from trusted brands. Find the perfect item for your needs.
Design Online
Use our easy design studio to create your custom design. Upload artwork or get free design help.
Receive Your Order
We print and ship in 10 business days. Rush delivery available in 5-7 days.
Takes less than 5 minutes to design and order
Popular Products
Trusted by local businesses, teams, and organizations
Trusted by 100,000+ Canadians
See What Our Customers Say
Awesome quality, and fast response time when emailing customer service! Love my hoodie
Quality and workmanship are absolutely amazing. Thanks so much for taking such wonderful care of your customers
Working with T-shirt elephant is always a seamless process!! Could not recommend them more!
The artwork was high quality and the buttons turned out wonderfully. Thank you again!
Jason took my design and made it look amazing. He was punctual and worked quickly.
Jason was attentive and prompt, and delivered exactly what we ordered.
T-Shirt Elephant gave me excellent quality T shirts and the photo looks fantastic!
They were very helpful and answered questions promptly. The quality was excellent.
They have the best prices and they are always on time with the merchadise and the quality is amazing!
Great customer service and fast delivery - highly recommend T-Shirt Elephant - thanks!
Awesome quality, and fast response time when emailing customer service! Love my hoodie
Quality and workmanship are absolutely amazing. Thanks so much for taking such wonderful care of your customers
Working with T-shirt elephant is always a seamless process!! Could not recommend them more!
The artwork was high quality and the buttons turned out wonderfully. Thank you again!
Jason took my design and made it look amazing. He was punctual and worked quickly.
Jason was attentive and prompt, and delivered exactly what we ordered.
T-Shirt Elephant gave me excellent quality T shirts and the photo looks fantastic!
They were very helpful and answered questions promptly. The quality was excellent.
They have the best prices and they are always on time with the merchadise and the quality is amazing!
Great customer service and fast delivery - highly recommend T-Shirt Elephant - thanks!
Custom Mesh Hats
Mesh hats deliver superior ventilation through breathable mesh panel construction that keeps wearers cool during hot weather and active pursuits. T-Shirt Elephant offers custom mesh hats for Canadian organizations, providing maximum breathability with professional embroidery on quality caps.
The mesh panel construction distinguishes these hats from solid fabric alternatives. Open weave mesh fabrics allow continuous airflow through the crown, dissipating heat that solid panels would trap. This ventilation advantage makes mesh hats the preferred choice for warm weather and active applications.
Our mesh hat inventory features varied mesh configurations suited to different preferences. Full mesh back panels maximize ventilation across the rear crown. Partial mesh sections balance ventilation with structured appearance. Mesh density ranges from open weave to tighter patterns affecting both airflow and visual character.
The trucker hat heritage connects mesh construction to working class authenticity. Original mesh back caps served practical cooling purposes for outdoor workers. This heritage positioning resonates with contemporary audiences seeking authentic workwear aesthetics alongside practical benefits.
T-Shirt Elephant applies embroidery techniques appropriate for mesh hat construction. Front panel decoration maintains quality standards while accommodating varied back panel materials. Our expertise ensures professional results across mesh hat styles.
Embroidery on mesh hats produces the classic branded trucker aesthetic. The combination of structured front decoration with casual mesh back creates distinctive visual appeal. This styling suits numerous brand positioning strategies effectively.
Summer promotional applications distribute mesh hats as practical warm weather giveaways. Recipients actually use breathable caps during hot months rather than storing them unused. The practical utility maximizes promotional impression value.
Outdoor event applications provide mesh caps for attendee comfort during summer gatherings. Festivals, fairs, and outdoor concerts benefit from distributing breathable branded headwear. Event merchandise featuring mesh construction addresses practical attendee needs.
Sports and recreation applications outfit participants with cooling headwear. Golf, fishing, hiking, and outdoor athletics all benefit from mesh ventilation. Team and organization branding on mesh caps serves both identification and comfort purposes.
Agricultural and outdoor work applications utilize mesh caps as practical field headwear. Farm operations, landscaping crews, and outdoor maintenance teams appreciate cooling benefits during physical labor. Branded mesh caps serve uniform and promotional purposes simultaneously.
Food service and commercial kitchen applications specify mesh caps meeting workplace requirements. Breathable construction provides essential ventilation in hot kitchen environments. Commercial cap programs balance practical needs with brand presentation.
Automotive and equipment dealer applications distribute mesh caps resonating with customer demographics. The working class heritage of mesh trucker styling aligns with hands-on customer bases. Dealer merchandise programs find mesh caps appropriately positioned.
Construction and trades applications embrace mesh caps as practical job site headwear. The ventilation suits active outdoor work while branded decoration builds company recognition. Crew uniform programs commonly specify mesh styles for warm weather comfort.
Color combinations in mesh hats include contrasting front and back panels for visual interest. Classic combinations like white mesh with colored fronts create traditional trucker aesthetics. Color-matched options provide more refined presentation when appropriate.
Foam front construction in some mesh hats provides structured profile without weight penalty. The lightweight foam maintains shape while mesh back panels provide ventilation. This combination delivers both structure and breathability.
Ordering custom mesh hats from T-Shirt Elephant delivers breathable headwear with professional Canadian embroidery. Browse our mesh hat selection, choose your preferred styles and colors, upload your artwork, and receive detailed proofs for approval. With no minimum order requirements, custom mesh hats serve organizations of any scale.
Stay cool with branded breathable headwear. Contact T-Shirt Elephant at orders@tshirtelephant.com or start designing your custom mesh hats online today.
Frequently Asked Questions
Everything you need to know about ordering custom apparel in Canada
There is NO minimum order requirement! Whether you need 1 custom t-shirt or 1,000+ pieces, we treat every order with the same care and quality. This makes us perfect for personal projects, small businesses, and large corporations alike across Canada.
We offer three professional printing methods: screen printing (best for bulk orders and vibrant, long-lasting colors), DTF (Direct-to-Film) printing (ideal for detailed designs, photos, and smaller quantities with no color limitations), and embroidery (premium textured look for logos and corporate wear). Our team will recommend the best method for your specific design, quantity, and budget.
Standard production takes 10 business days from order placement, with shipping anywhere in Canada. Rush orders are available with 5-7 business day turnaround for urgent deadlines. We ship to all provinces including Ontario, British Columbia, Alberta, Quebec, and more.
Yes! Our professional in-house design team provides FREE design assistance with every order. Whether you need help creating a logo from scratch, converting a low-resolution image to print-ready artwork, or making adjustments to your existing design, we're here to help at no extra charge. This service is included for all customers across Canada.
We offer 500+ products including custom t-shirts, hoodies, sweatshirts, polo shirts, tank tops, long sleeve shirts, jackets, hats, tote bags, and more. We carry trusted brands like Gildan, Bella+Canvas, Next Level, Champion, and Nike. Perfect for team uniforms, corporate apparel, promotional merchandise, event shirts, and personal projects.
Custom t-shirt pricing starts as low as $4.95 CAD per shirt for blank garments, with printing costs varying based on design complexity, number of colors, and quantity ordered. We offer automatic volume discounts - the more you order, the lower your per-piece cost. Get an instant quote using our online design studio or contact us for bulk pricing on orders over 100 pieces.
Screen printing pushes ink through a mesh stencil onto fabric - ideal for bulk orders with vibrant, durable colors. DTF (Direct-to-Film) prints your design onto a film that's heat-transferred to the garment - perfect for detailed designs, photos, and smaller quantities with unlimited colors. Embroidery stitches your design directly into the garment - creating a premium, textured look ideal for corporate logos, polo shirts, and professional uniforms. Our team will help you choose the best method for your project.
Absolutely! We specialize in custom apparel for businesses, sports teams, schools, events, and organizations throughout Canada. Whether you need corporate uniforms with embroidered logos, team jerseys for your sports league, staff shirts for your restaurant, or promotional t-shirts for your event, we have the products and expertise to deliver professional results.
We accept most common file formats including PNG, JPG, PDF, AI (Adobe Illustrator), EPS, and PSD (Photoshop). For best print quality, we recommend vector files (AI or EPS) or high-resolution raster images (at least 300 DPI). Don't have print-ready artwork? Our free design service can help convert, recreate, or improve your artwork at no additional cost.
Yes! We ship to every province and territory in Canada including Ontario, British Columbia, Alberta, Quebec, Manitoba, Saskatchewan, Nova Scotia, New Brunswick, Newfoundland and Labrador, Prince Edward Island, Northwest Territories, Yukon, and Nunavut. All products are printed in Canada, ensuring fast delivery times and supporting local manufacturing.
Yes! Our online design studio lets you see exactly how your design will look on your chosen products in real-time. You can preview colors, placement, sizing, and make adjustments before placing your order. What you see in the design studio is what you'll receive - giving you full confidence in your custom apparel order.
Your satisfaction is our priority. We stand behind the quality of our work with a satisfaction guarantee. If there's ever an issue with print quality or garment defects, contact us and we'll make it right. Our 4.9-star Google rating from 100,000+ Canadian customers reflects our commitment to quality and service.
Still have questions?
Our friendly team is here to help! Contact us today.