Custom Gildan 5400 Heavy Cotton Long Sleeve T-Shirt
From $9.95 · Printed in Canada · ★ 4.8 (941+ Google reviews this year)
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What Our Customers Say
Great quality and nice to support a Canadian company!
T-Shirt Elephant came through for us! We ordered custom aprons with our logo for an event and were working with a very tight deadline, placing our order just days before we needed them. We were not sure they would arrive in time, but the team at T-Shirt Elephant was responsive and assured us they would be delivered on schedule. They kept their word, and the aprons arrived right on time and looked great. We are very grateful to their team for making it happen and would happily order from them again.
Great transaction.
Very pleased with the t-shirt
Appreciate this Canadian retailer.
Ordering was straightforward with a quick turnaround time. The sweaters ordered are of a good quality. Looking forward to the next one!
Good quality t-shirt and my custom image came out great. Prices are reasonable for a custom 1-off shirt.
Design tool easy to use, shirt quality better than expected.
Communication is excellent so far. They do their very best to accommodate late order add-ins and answer questions about logo size & placement. The website is a bit cumbersome when you are trying to reorder previous designs that you've already ordered.
Easy online ordering platform
Excellent customization of AI artwork.
Quality long sleeve t shirts
Needed a quick turnaround and got it.
Communications were excellent- not that much.
Pricing commensurate with quality.
Honestly very happy with our order! Got bachelor party t shirts printed. The shirts look great, it was made and shift quite fast and the quality is really good.
Will definitely order again!
It was my first time ordering a custom t shirt and I was pleased with the outcome. I uploaded my design and used the website's background removal tool. I was happy with the precision of the graphic. My image turned out looking great. I will use again in the future.
Friendly and responsive! Just make sure to check the sizing of the custom polo and T-shirts to avoid any surprises!
Delivery was fast and good quality. :)
Great shirts, great quality, great service!
The t-shorts i ordered were done really well and the shipping and customer service were top notch.
Service was fast and professional. Custom made with so many color options, I ordered 9 shirts in various colours and sizes. Wonderful to work with.
Great customer service, order turn-around, and quality of product. I will order again.
I had a picture of a friend printed on a t-shirt for a birthday surprise and the picture turned out perfectly. They said it would arrive in 2wks and was exactly on time. I would definitely use this company again for future custom made shirts. Highly recommend.
Fantastic company to deal with. Shirts we ordered were great quality. Correspondence with our representative was informative and pleasant to deal with. We will definitely be using this company in the future.
Reached out online and our rep Jason Sterling was able to help put in and accommodate our large order in LESS than a week. Shirts were made and shipped in a few days, the turnaround was incredible. The shirts came out really great, and they were able to let us specify some design requirements that the online design software had an issue processing. Jason also answered all of our questions quickly and thoroughly via email, the experience was great. We'll be ordering more from them in the future.
Excellent design interface, lots of clothing styles to choose from
The sales staff and communications with this company are excellent and the product was as ordered. Canada Post delivered to the wrong address but all was corrected with good neighbours!
Really good quality shirts. I’ve ordered from T-Shirt Elephant before and have always been happy with how they turned out. The shirts feel good and the printing is great. I recommend them for sure!
Ordered a blank shirt in the style I needed and was pleased with the speed it was delivered and inexpensive shipping cost. Will shop here again.
Very pleased with the order - well-crafted and delivered on time.
Product Description
Gildan 5400 Heavy Cotton Long Sleeve T-Shirt — Canada's Best Value Custom Long Sleeve
The Gildan 5400 Heavy Cotton Long Sleeve T-Shirt is the long sleeve version of Canada's #1 selling t-shirt — the Gildan 5000. Same trusted 100% preshrunk cotton, same 5.3 oz midweight construction, same unbeatable value — with full-length sleeves for cooler weather, sun protection, and additional print locations. If you love the 5000, the 5400 is the obvious long sleeve choice.
Custom long sleeve tees at the best price in Canada. No minimums, 10-day turnaround, and free shipping on orders over $250.
Fabric & Construction
- 100% preshrunk cotton (fibre content varies by colour — some heathers are cotton/polyester blends)
- 5.3 oz / 180 GSM — same midweight as the Gildan 5000
- Taped neck and shoulders — reinforced for durability and a lay-flat collar
- Double-needle stitching on sleeves, cuffs, and bottom hem
- Seamless collar — holds shape without curling
- Rib knit cuffs — clean wrist finish that holds its shape
- Tear-away label for easy rebranding
- Tubular construction with classic straight-cut silhouette
Fit & Sizing
- Classic unisex fit — relaxed through body and sleeves
- Available in S through 5XL
- True to size — same proportions as the Gildan 5000 with added sleeve length
Gildan 5400 vs Gildan 2400 — Which Long Sleeve?
- Weight: The 5400 is 5.3 oz (lighter, more comfortable for layering) vs the Gildan 2400's 6.0 oz (heavier, more substantial)
- Feel: The 5400 is lighter and more breathable; the 2400 feels thicker and more structured
- Opacity: The 2400's heavier weight provides better coverage on light colours
- Price: The 5400 is typically more affordable
- Recommendation: Choose the 5400 for best value and comfortable layering. Choose the 2400 when you want maximum weight and substance — workwear, outdoor use, and premium prints.
Best Print Methods for the Gildan 5400
- Screen Printing — excellent on the smooth cotton surface. Front, back, and sleeve prints all perform well. Sleeve prints are a popular add-on for long sleeve tees.
- DTG (Direct-to-Garment) — outstanding on 100% cotton colours for photo-quality prints.
- DTF (Direct-to-Film) — works on all colours with vibrant full-colour results.
- Embroidery — stable base for left-chest and sleeve embroidery.
- Heat Transfer / Vinyl — popular for sleeve logos, names down the arm, and forearm designs.
Popular Uses for Custom Gildan 5400 Long Sleeve T-Shirts
- Fall & Spring Events: Charity walks, outdoor festivals, community events, school field days
- Corporate: Staff uniforms for cooler months, company long sleeves, trade show apparel
- Sports: Practice shirts, warm-ups, coaching staff, fan gear, tournament merch
- Schools: Spirit wear, grad shirts, club apparel — long sleeves are dress-code friendly
- Outdoor Work: Landscaping, construction, farming — sun protection with custom branding
- Seasonal Merch: Fall/winter merchandise drops, holiday event shirts
Related Gildan Styles
- Gildan 5000 Heavy Cotton T-Shirt — the matching short sleeve version
- Gildan 2400 Ultra Cotton Long Sleeve — heavier weight long sleeve at 6.0 oz
- Gildan 500B Youth Heavy Cotton T-Shirt — matching youth short sleeve
- Gildan 1850 Heavy Blend Hoodie — when you need more warmth than a long sleeve tee
Care Instructions
- Machine wash cold with like colours
- Tumble dry on low heat
- Do not bleach
- Do not iron directly on print or decoration
- Inside-out washing recommended for printed garments
Specifications at a Glance
- Brand: Gildan
- Style: 5400 (G540)
- Fabric: 100% Cotton (heathers vary)
- Weight: 5.3 oz / 180 GSM
- Fit: Classic / Unisex
- Sizes: S - 5XL
- Colours: 15+
- Construction: Tubular
- Collar: Seamless, lay-flat
- Cuffs: Rib knit
- Stitching: Double-needle sleeves, cuffs, and hem
- Label: Tear-away for rebranding
Order Custom Gildan 5400 Long Sleeve T-Shirts from T-Shirt Elephant
T-Shirt Elephant is Canada's leading custom apparel printer. We stock the full 5400 colour range and offer:
- No minimum order — order 1 shirt or 10,000
- 10-day standard production — rush available
- Free shipping on orders over $250 across Canada
- Free digital proof before production
- Screen printing, DTG, DTF, embroidery — all methods available
- Printed in Canada — supporting Canadian business since 2010
Technical Specifications
Key Features
- Premium quality construction
- Wide range of colors available
- Perfect for custom printing
- Comfortable fit for all-day wear
- Durable for repeated washing
- Ideal for screen printing and embroidery
Compatible Print Methods
Perfect For
This versatile product is perfect for custom printing and embroidery projects of all sizes.
Gildan 5400 FAQ
Common questions about the Gildan 5400 Heavy Cotton Long Sleeve T-Shirt
The Gildan 5400 Heavy Cotton Long Sleeve T-Shirt is one of the most popular t-shirts for screen printing in Canada. The smooth cotton surface provides excellent ink adhesion, producing sharp, vibrant prints that last wash after wash. It works beautifully with screen printing, DTG, DTF, heat transfer, and vinyl.
The Gildan 5000 (Heavy Cotton) is 5.3 oz with a classic, slightly heavier feel, ideal for screen printing. The Gildan 2000 (Ultra Cotton) is 6.0 oz with an even more substantial weight. Both are 100% cotton. Choose the 5000 for the best balance of printability and comfort, or the 2000 for maximum durability.
The Gildan 5400 Heavy Cotton Long Sleeve T-Shirt is preshrunk to minimize shrinkage. When following care instructions (machine wash cold, tumble dry low), you can expect minimal to no shrinkage. The fit stays consistent wash after wash.
The Gildan 5400 is available in sizes S through 5XL, offering one of the widest size ranges in the industry. Youth and ladies' fit versions are also available in separate styles.
Absolutely! T-Shirt Elephant has NO minimum order requirement for Gildan products. Order 1 shirt or 10,000, we treat every order with the same care and quality. Volume discounts are automatically applied at checkout.
Standard production on Gildan products is 10 business days from art approval. Rush production (7 business days) is available for an additional fee. Shipping time is additional, most Canadian orders arrive within 2-5 business days after production.
For bulk orders (12+), screen printing offers the best value and durability. For full-colour photos or small quantities, DTG or DTF printing is ideal. For names and numbers, heat transfer vinyl works great. For a premium look on polos and hoodies, embroidery is recommended. Our team can help you choose the best method for your project.
Yes! We ship custom printed Gildan apparel to every province and territory in Canada. Free shipping on orders over $250. We also ship to the USA. All orders are printed in Canada.
Gildan is committed to ethical manufacturing and sustainability. Their products are manufactured in WRAP-certified facilities and Gildan has received numerous sustainability certifications. The Gildan 5400 tear-away label also allows for easy rebranding with your own custom label.
Yes! You can order a single blank Gildan 5400 through our Buy Blank feature to feel the fabric and check the fit before placing a bulk order. No minimum required.
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