Custom Gildan 5400 Heavy Cotton Long Sleeve T-Shirt
From $9.35 · ★ 4.8 (809+ Google reviews this year)
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What Our Customers Say
Excellent service with a short lead time. The dry-fit t-shirts I ordered were perfect and the silk screening on the front and bak of the logo and the year came out great with just the right placement. They know what they are doing and it shows in the quality of their work. I look forward to doing business again with them very soon.
They were able to resize my graphic without loss of fidelity. The printed graphic, while plastic, is well bonded to the material.
The shirt itself is a good weight, and delivery cost was reasonable, if a bit slow.
All in all a really good experience
Amazing quality! Tank tops arrived in time for our pickleball tournament!
Absolutely fantastic! It was my first time printing my own artwork on a T-shirt, and the whole process was very easy. The website is intuitive and user-friendly, also shipping was extremely fast. The quality of the product is out of this world, from the material (heavy cotton) to the print quality itself. I’ll definitely be printing more stuff in the future!
I ordered 3 shirts and 2 hats. After I placed my order, I emailed them to confirm a detail, that was after hours. They responded first thing the next business day and were quick to respond after that.
The quality of the shirts and hats are great and the printing came out perfect.
I definitely recommend Tshirt Elephant for printing jobs, especially if you don’t need a lot as they allow any amount of printing.
The ordering and pick up process was easy and we are very happy with the final product.
This wasn't our first time ordering from Tshirt Elephant, and it won't be our last!
The shirts look great! The delivery didn't show up on the original timeframe, but life happens and sometimes things don't go to plan! The important part is how Tshirt Elephant handled the delay. They fielded my panic, were kind, and very fast responses from customer service. I would absolutely use again!
A wonderful company! We have been in correspondence with Jason, and we are very happy with the help and guidance he has offered for our apparel needs. We recommend T-Shirt Elephant to all of our friends.
5 Stars ⭐️ ⭐️⭐️⭐️⭐️
Needed a few tactical shirts with our logo done for an event on the same day, and they made it happen!! The turnaround was incredibly fast, the shirts came out exactly how we wanted, and the whole process was seamless. Couldn't have asked for better service. Highly recommend!
T-Shirt elephant is excellent for small to medium run custom branded clothing. They do good design work. Can provide you with a proof before production and provide reliable consistent service
Always a pleasure working with T-shirt time to supply our merch for kids camps
Fast shipping, great communication, high quality product. Couldn't be happier!
Creating my design was easy and fun! After purchasing my apparel I also realized I neglected to use the promo code they were offering, so I emailed them and asked if it could be applied and they graciously offered it in a timely manner. Great company to use!
I made Tshirts for my daughter. They came very pretty, nice colours. She loves them and wears them constantly. I washed and dried them multiple times and print holds very well. Very pleased with my purchase. I’ll definitely order more.
The ordering process was easy, and the t-shirts arrived in a timely manner and seem nice. The printing was good quality. The only minor complaint I can make is that the web site gave me no updates on the progress of my order --- even now, having received the t-shirts, it still says my order is "being processed". So I had a couple of uncomfortable weeks wondering what was happening with my order and if it would even come. Still, in spite of that the t-shirts arrived within a day of the original estimate at the time I placed the order.
T-shirt elephant did an amazing job getting our shirts done on a tight timeline, and the quality was excellent. Couldn't recommend them more!
Great and fast work.
I am very happy with the tees I recived.
Jason was incredibly helpful in creating my design and getting the order placed. Delivery was quicker than promised, and the tee shirts are great! Thank you.
Love the shirt good quality printing I’ll definitely be going back for all my printing and embroidery needs
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Amazing job! My husband loves his shirt!
Great selection of items at a reasonable cost. The print was amazing. I just wish they had quicker turnaround times. Overall, very satisfied!
Customer service was great, T-shirt is exactly what I wanted!
Really good job. They couldn't do embroidery like they initially said they would but the finished product was still very nice. They turned the job around quicker than advertised too which was great. Would definitely use them again.
Product Description
Gildan 5400 Heavy Cotton Long Sleeve T-Shirt — Canada's Best Value Custom Long Sleeve
The Gildan 5400 Heavy Cotton Long Sleeve T-Shirt is the long sleeve version of Canada's #1 selling t-shirt — the Gildan 5000. Same trusted 100% preshrunk cotton, same 5.3 oz midweight construction, same unbeatable value — with full-length sleeves for cooler weather, sun protection, and additional print locations. If you love the 5000, the 5400 is the obvious long sleeve choice.
Custom long sleeve tees at the best price in Canada. No minimums, 10-day turnaround, and free shipping on orders over $250.
Fabric & Construction
- 100% preshrunk cotton (fibre content varies by colour — some heathers are cotton/polyester blends)
- 5.3 oz / 180 GSM — same midweight as the Gildan 5000
- Taped neck and shoulders — reinforced for durability and a lay-flat collar
- Double-needle stitching on sleeves, cuffs, and bottom hem
- Seamless collar — holds shape without curling
- Rib knit cuffs — clean wrist finish that holds its shape
- Tear-away label for easy rebranding
- Tubular construction with classic straight-cut silhouette
Fit & Sizing
- Classic unisex fit — relaxed through body and sleeves
- Available in S through 5XL
- True to size — same proportions as the Gildan 5000 with added sleeve length
Gildan 5400 vs Gildan 2400 — Which Long Sleeve?
- Weight: The 5400 is 5.3 oz (lighter, more comfortable for layering) vs the Gildan 2400's 6.0 oz (heavier, more substantial)
- Feel: The 5400 is lighter and more breathable; the 2400 feels thicker and more structured
- Opacity: The 2400's heavier weight provides better coverage on light colours
- Price: The 5400 is typically more affordable
- Recommendation: Choose the 5400 for best value and comfortable layering. Choose the 2400 when you want maximum weight and substance — workwear, outdoor use, and premium prints.
Best Print Methods for the Gildan 5400
- Screen Printing — excellent on the smooth cotton surface. Front, back, and sleeve prints all perform well. Sleeve prints are a popular add-on for long sleeve tees.
- DTG (Direct-to-Garment) — outstanding on 100% cotton colours for photo-quality prints.
- DTF (Direct-to-Film) — works on all colours with vibrant full-colour results.
- Embroidery — stable base for left-chest and sleeve embroidery.
- Heat Transfer / Vinyl — popular for sleeve logos, names down the arm, and forearm designs.
Popular Uses for Custom Gildan 5400 Long Sleeve T-Shirts
- Fall & Spring Events: Charity walks, outdoor festivals, community events, school field days
- Corporate: Staff uniforms for cooler months, company long sleeves, trade show apparel
- Sports: Practice shirts, warm-ups, coaching staff, fan gear, tournament merch
- Schools: Spirit wear, grad shirts, club apparel — long sleeves are dress-code friendly
- Outdoor Work: Landscaping, construction, farming — sun protection with custom branding
- Seasonal Merch: Fall/winter merchandise drops, holiday event shirts
Related Gildan Styles
- Gildan 5000 Heavy Cotton T-Shirt — the matching short sleeve version
- Gildan 2400 Ultra Cotton Long Sleeve — heavier weight long sleeve at 6.0 oz
- Gildan 500B Youth Heavy Cotton T-Shirt — matching youth short sleeve
- Gildan 1850 Heavy Blend Hoodie — when you need more warmth than a long sleeve tee
Care Instructions
- Machine wash cold with like colours
- Tumble dry on low heat
- Do not bleach
- Do not iron directly on print or decoration
- Inside-out washing recommended for printed garments
Specifications at a Glance
- Brand: Gildan
- Style: 5400 (G540)
- Fabric: 100% Cotton (heathers vary)
- Weight: 5.3 oz / 180 GSM
- Fit: Classic / Unisex
- Sizes: S - 5XL
- Colours: 15+
- Construction: Tubular
- Collar: Seamless, lay-flat
- Cuffs: Rib knit
- Stitching: Double-needle sleeves, cuffs, and hem
- Label: Tear-away for rebranding
Order Custom Gildan 5400 Long Sleeve T-Shirts from T-Shirt Elephant
T-Shirt Elephant is Canada's leading custom apparel printer. We stock the full 5400 colour range and offer:
- No minimum order — order 1 shirt or 10,000
- 10-day standard production — rush available
- Free shipping on orders over $250 across Canada
- Free digital proof before production
- Screen printing, DTG, DTF, embroidery — all methods available
- Printed in Canada — supporting Canadian business since 2010
Technical Specifications
Key Features
- Premium quality construction
- Wide range of colors available
- Perfect for custom printing
- Comfortable fit for all-day wear
- Durable for repeated washing
- Ideal for screen printing and embroidery
Compatible Print Methods
Perfect For
This versatile product is perfect for custom printing and embroidery projects of all sizes.
Gildan 5400 FAQ
Common questions about the Gildan 5400 Heavy Cotton Long Sleeve T-Shirt
The Gildan 5400 Heavy Cotton Long Sleeve T-Shirt is one of the most popular t-shirts for screen printing in Canada. The smooth cotton surface provides excellent ink adhesion, producing sharp, vibrant prints that last wash after wash. It works beautifully with screen printing, DTG, DTF, heat transfer, and vinyl.
The Gildan 5000 (Heavy Cotton) is 5.3 oz with a classic, slightly heavier feel, ideal for screen printing. The Gildan 2000 (Ultra Cotton) is 6.0 oz with an even more substantial weight. Both are 100% cotton. Choose the 5000 for the best balance of printability and comfort, or the 2000 for maximum durability.
The Gildan 5400 Heavy Cotton Long Sleeve T-Shirt is preshrunk to minimize shrinkage. When following care instructions (machine wash cold, tumble dry low), you can expect minimal to no shrinkage. The fit stays consistent wash after wash.
The Gildan 5400 is available in sizes S through 5XL, offering one of the widest size ranges in the industry. Youth and ladies' fit versions are also available in separate styles.
Absolutely! T-Shirt Elephant has NO minimum order requirement for Gildan products. Order 1 shirt or 10,000, we treat every order with the same care and quality. Volume discounts are automatically applied at checkout.
Standard production on Gildan products is 10 business days from art approval. Rush production (7 business days) is available for an additional fee. Shipping time is additional, most Canadian orders arrive within 2-5 business days after production.
For bulk orders (12+), screen printing offers the best value and durability. For full-colour photos or small quantities, DTG or DTF printing is ideal. For names and numbers, heat transfer vinyl works great. For a premium look on polos and hoodies, embroidery is recommended. Our team can help you choose the best method for your project.
Yes! We ship custom printed Gildan apparel to every province and territory in Canada. Free shipping on orders over $250. We also ship to the USA. All orders are printed in Canada.
Gildan is committed to ethical manufacturing and sustainability. Their products are manufactured in WRAP-certified facilities and Gildan has received numerous sustainability certifications. The Gildan 5400 tear-away label also allows for easy rebranding with your own custom label.
Yes! You can order a single blank Gildan 5400 through our Buy Blank feature to feel the fabric and check the fit before placing a bulk order. No minimum required.
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