Custom Gildan 5400 Heavy Cotton Long Sleeve T-Shirt
From $9.95 · Printed in Canada · ★ 4.8 (1,050+ Google reviews this year)
| Standard | around Mon, Nov 30 | No rush fee |
| 2-Day rush | by Wed, Nov 18 | +100% |
| 3-Day rush | by Thu, Nov 19 | +75% |
| 5-Day rush | by Mon, Nov 23 | +50% |
| 7-Day rush | by Wed, Nov 25 | +30% |
| 2-Day pickup | by Fri, Nov 13 | +100% |
| 3-Day pickup | by Mon, Nov 16 | +75% |
| 5-Day pickup | by Wed, Nov 18 | +50% |
| 7-Day pickup | by Fri, Nov 20 | +30% |
| Pickup | around Wed, Nov 25 | No rush fee |
Dates are for delivery to Ontario, or pickup at our North York shop. "By" dates are guaranteed: if we miss one, we refund the rush fee. Rush fees are a percentage of your product total, for in-stock blanks, and your date is confirmed in your cart. 2-Day isn't available for embroidery.
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What Our Customers Say
Great quality. My team loves their new gear
Creating shirts is incredibly easy. They always arrive with the logo the perfect size, in the exact right spot. Shipping is fast, and there's a great selection of shirts so everyone gets what they like.
Very easy to order, received quality merchandise. We will order with them again !
I had a great experience, i ordered safety shirts and sweaters for my team. Everything came on time and is good quality, I will be placing another order.
Product was exactly as I was after. Great service, easy company to deal with
Easy process to edit your design. Good quality, ahead of expected delivery. I
ll order again.
Incredible experience!! Fast delivery and amazing quality.
It was really easy to order. I ordered it and they created the small order quickly. The quality was great and I had no issues. I will order again from them!
I ordered a custom made tank top through another company but they screwed up the order not once but twice so I decided to try another company and found T-shirt elephant. They took my order and promptly created it and shipped it to me without any issues. I recommend T-Shirt Elephant's services to anyone who is planning to make a custom tee or tank top!
The site was easy to use! When the shirt came in it was exactly as expected and no imperfections or weird smells that sometimes happen with production and factories! Will be an awesome gift im excited to give!
We ordered tote bags and hoodies and they were excellent quality! The prints came out so clean and nice! Really impressed and will definitely use T-Shirt Elephant again!
Note: I'm giving 5 stars, but was close to removing 1 star due to using Intelcom as a delivery service. No signature required and anyone who has experienced Intelcom knows how bad they are. Please use trackable deliveries & signature requirements in the future (Canada Post, Fedex, UPS, etc.)
I’m very happy with the sweater I had made for my dad - the quality is very good and it washes well as far as the pigment and embroidering not getting altered. It was also a lot cheaper than the swag that I was otherwise going to buy through a name brand company!
I'm really happy with the final product I received. Proud to support a Canadian company!
The custom shirts were made as designed with fast shipping.
Absolutely love the quality of the Tshirt. I have had this same print made 5 times over the years and these are by far the best for print quality colour. All the highlights are there and not filled in. Great job! I’ll be back!
Great company to work with from design to shipping, ever step was easy and seamless. For any size project, this is the company to deal with.
I’ve gotten custom tees printed from them twice now & honestly the quality, speed of delivery and the ease of making the tee is insane!! 10/10
Great service quick ship good products
Great quality products and fast delivery . I am a repeat customer!
I've been happy with our experience, printing looks good on apparel and delivery time is reasonable.
I ordered branded t-shirts for my workplace from T-Shirt Elephant. Not only did the shirts turn out great! They were ready a full week early, making my life SO much easier. Will absolutely be ordering from them again!
First and foremost it's nice that I know I'm speaking with a human if I have a question or update to make. Secondly the options, price, ease of use, and delivery speed has been fantastic. I've ordered 4 crew sweatshirts and they are incredible comfortable. Very happy to have a Canadian company offering such a wide range of wearable, customizable products!
Great custom pieces!! I order 3 different items with different images and they all turned out amazing!! Website was very user friendly. They have many selections of clothing items and more!! Good quality of materials and great image transfers!! Thank you for turning a vision to reality!!
Love my hats - they're big enough for the guys and fully adjustable for the rest of us
Gildan 5400 at a glance
- Fabric
- 100% cotton, preshrunk, tear-away label
- Weight
- 5.3 oz
- Colours
- 18 colours
- Sizes
- S to 3XL
- Print areas
- full front, full back, left chest, sleeves
- Decoration
- Screen printing, DTF transfer, Embroidery
- Blank price
- from $7.95
- Turnaround
- 10 business days standard; rush from 2
All Gildan styles More long sleeve shirts Our Gildan 5400 review
Product Description
Gildan 5400 Heavy Cotton Long Sleeve T-Shirt: Canada's Best Value Custom Long Sleeve
The Gildan 5400 Heavy Cotton Long Sleeve T-Shirt is the long sleeve version of Canada's #1 selling t-shirt, the Gildan 5000. Same trusted 100% preshrunk cotton, same 5.3 oz midweight construction, same excellent value, with full-length sleeves for cooler weather, sun protection, and additional print locations. If you love the 5000, the 5400 is the obvious long sleeve choice.
Custom long sleeve tees printed in Canada. No minimums, 10-day turnaround, and free shipping on orders over $250.
Fabric & Construction
- 100% preshrunk cotton (fibre content varies by colour, some heathers are cotton/polyester blends)
- 5.3 oz / 180 GSM: same midweight as the Gildan 5000
- Taped neck and shoulders: reinforced for durability and a lay-flat collar
- Double-needle stitching on sleeves, cuffs, and bottom hem
- Seamless collar: holds shape without curling
- Rib knit cuffs: clean wrist finish that holds its shape
- Tear-away label for easy rebranding
- Tubular construction with classic straight-cut silhouette
Fit & Sizing
- Classic unisex fit: relaxed through body and sleeves
- Available in S through 5XL
- True to size, same proportions as the Gildan 5000 with added sleeve length
Gildan 5400 vs Gildan 2400: Which Long Sleeve?
- Weight: The 5400 is 5.3 oz (lighter, more comfortable for layering) vs the Gildan 2400's 6.0 oz (heavier, more substantial)
- Feel: The 5400 is lighter and more breathable; the 2400 feels thicker and more structured
- Opacity: The 2400's heavier weight provides better coverage on light colours
- Price: The 5400 is typically more affordable
- Recommendation: Choose the 5400 for best value and comfortable layering. Choose the 2400 when you want maximum weight and substance, workwear, outdoor use, and premium prints.
Best Print Methods for the Gildan 5400
- Screen Printing: excellent on the smooth cotton surface. Front, back, and sleeve prints all perform well. Sleeve prints are a popular add-on for long sleeve tees.
- DTF (Direct-to-Film): works on all colours with vibrant full-colour results.
- Embroidery: stable base for left-chest and sleeve embroidery.
- Heat Transfer / Vinyl: popular for sleeve logos, names down the arm, and forearm designs.
Popular Uses for Custom Gildan 5400 Long Sleeve T-Shirts
- Fall & Spring Events: Charity walks, outdoor festivals, community events, school field days
- Corporate: Staff uniforms for cooler months, company long sleeves, trade show apparel
- Sports: Practice shirts, warm-ups, coaching staff, fan gear, tournament merch
- Schools: Spirit wear, grad shirts, club apparel, long sleeves are dress-code friendly
- Outdoor Work: Landscaping, construction, farming, sun protection with custom branding
- Seasonal Merch: Fall/winter merchandise drops, holiday event shirts
Related Gildan Styles
- Gildan 5000 Heavy Cotton T-Shirt: the matching short sleeve version
- Gildan 2400 Ultra Cotton Long Sleeve: heavier weight long sleeve at 6.0 oz
- Gildan 500B Youth Heavy Cotton T-Shirt: matching youth short sleeve
- Gildan 1850 Heavy Blend Hoodie: when you need more warmth than a long sleeve tee
Care Instructions
- Machine wash cold with like colours
- Tumble dry on low heat
- Do not bleach
- Do not iron directly on print or decoration
- Inside-out washing recommended for printed garments
Specifications at a Glance
- Brand: Gildan
- Style: 5400 (G540)
- Fabric: 100% Cotton (heathers vary)
- Weight: 5.3 oz / 180 GSM
- Fit: Classic / Unisex
- Sizes: S to 5XL
- Colours: 15+
- Construction: Tubular
- Collar: Seamless, lay-flat
- Cuffs: Rib knit
- Stitching: Double-needle sleeves, cuffs, and hem
- Label: Tear-away for rebranding
Order Custom Gildan 5400 Long Sleeve T-Shirts from T-Shirt Elephant
T-Shirt Elephant is Canada's leading custom apparel printer. We stock the full 5400 colour range and offer:
- No minimum order: order 1 shirt or 10,000
- 10-day standard production: rush available
- Free shipping on orders over $250 across Canada
- Free digital proof before production
- Screen printing, DTF, embroidery: all methods available
- Printed in Canada: supporting Canadian business since 2012
Watch our review
Technical Specifications
Key Features
- Fabric: 100% cotton, preshrunk, tear-away label, 5.3 oz
- Colours: 18 colours in the catalogue (see the swatches above)
- Sizes: S to 3XL, with live stock per size under Buy Blank
- Print areas: full front, full back, left chest, sleeves
- Decoration: Screen printing, DTF transfer, Embroidery
- Turnaround: 10 business days standard; rush from 2 business days; same-day and next-day printing in Toronto
- Order size: no minimum; one piece or a full run, with free shipping in Canada on orders over $250
Compatible Print Methods
- Screen printing — The best value from a dozen pieces up, in one to eight colours.
- DTF transfer — Full-colour, photo-quality prints on light or dark shirts, in any quantity, even one shirt.
- Embroidery — Left-chest logos and small text for a uniform look.
Perfect For
What the Gildan 5400 gets ordered for most:
Gildan 5400 FAQ
Common questions about the Gildan 5400 Heavy Cotton Long Sleeve T-Shirt
The Gildan 5400 takes decoration on the full front, full back, left chest and sleeves. Full-front prints up to about 12 by 14 inches; sleeve prints run around 3 by 3 inches.
Screen printing is the usual choice: the best value from a dozen pieces up, in one to eight colours. DTF transfer suits full-colour, photo-quality prints on light or dark shirts, in any quantity, even one shirt.
The Gildan 5400 comes in 18 colours in sizes S to 3XL, though not every colour is stocked in every size; the size list on this page shows live stock. A blank Gildan 5400 starts at $7.95; printed pricing is quoted by quantity in the design tool and drops as the order grows.
The Gildan 5400 Heavy Cotton Long Sleeve T-Shirt is one of the most popular t-shirts for screen printing in Canada. The smooth cotton surface provides excellent ink adhesion, producing sharp, vibrant prints that last wash after wash. It works beautifully with screen printing, DTG, DTF, heat transfer, and vinyl.
The Gildan 5000 (Heavy Cotton) is 5.3 oz with a classic, slightly heavier feel, ideal for screen printing. The Gildan 2000 (Ultra Cotton) is 6.0 oz with an even more substantial weight. Both are 100% cotton. Choose the 5000 for the best balance of printability and comfort, or the 2000 for maximum durability.
The Gildan 5400 Heavy Cotton Long Sleeve T-Shirt is preshrunk to minimize shrinkage. When following care instructions (machine wash cold, tumble dry low), you can expect minimal to no shrinkage. The fit stays consistent wash after wash.
The Gildan 5400 is available in sizes S through 5XL, offering one of the widest size ranges in the industry. Youth and ladies' fit versions are also available in separate styles.
Absolutely! T-Shirt Elephant has NO minimum order requirement for Gildan products. Order 1 shirt or 10,000, we treat every order with the same care and quality. Volume discounts are automatically applied at checkout.
Standard production on Gildan products is 10 business days, then shipping takes 3 to 6 business days depending on your province. Need it sooner? Pick a guaranteed date at checkout: 7, 5, 3 or 2 business days of production, for 30% to 100% extra, on most products.
For bulk orders (12+), screen printing offers the best value and durability. For full-colour photos or small quantities, DTG or DTF printing is ideal. For names and numbers, heat transfer vinyl works great. For a premium look on polos and hoodies, embroidery is recommended. Our team can help you choose the best method for your project.
Yes! We ship custom printed Gildan apparel to every province and territory in Canada. Free shipping on orders over $250. We also ship to the USA. All orders are printed in Canada.
Gildan is committed to ethical manufacturing and sustainability. Their products are manufactured in WRAP-certified facilities and Gildan has received numerous sustainability certifications. The Gildan 5400 tear-away label also allows for easy rebranding with your own custom label.
Yes! You can order a single blank Gildan 5400 through our Buy Blank feature to feel the fabric and check the fit before placing a bulk order. No minimum required.
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