Custom Gildan 5400 Heavy Cotton Long Sleeve T-Shirt
From $9.35 · ★ 4.8 (848+ Google reviews this year)
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What Our Customers Say
I contacted the owner in a panic for a rush order and they were amazing. Perfect quality product, delivered ahead of schedule. 10/10 will be using their service again.
Came out exactly as ordered, very happy with the quality. 10/10 would use again.
Beautiful quality shirts and easy customization of the graphics.
The quality of the products is excellent. Highly recommended!
Looks great! If only I'd ordered the correct size, my bad! Ordering another!
My first time ordering with T-Shirt Elephant, and have to say that I am very pleased and impressed. Website was easy to use to design my shirts and the delivery of my 100+ shirts arrived exactly when promised. I ordered the American Apparel T-shirt and am very impressed by the quality of the shirts themselves, as they have a nice weight, and by the printing which was spot on. Everyone that I give a shirt to is immediately impressed by the quality. Thank you T-Shirt Elephant, fantastic job!
Expectations were definitely exceeded. They cleaned up logo's for print to a level way beyond what I expected they would be able to. They made a minor error on the order and very promptly took care of making it right with no hesitation, a level of service you don't see these days. They even accommodated changes on the reproduction that they certainly didn't have to, definitely above and beyond. I would highly recommend based on the experience I've had with them.
I was hoping to cancel my order due to the shipping being later than expected and also had made some errors in my original order that I was hoping they could fix. I contacted customer service and they were kind enough to negotiate with me since the order was already processed and I was unable to receive a refund. They made sure to have the order shipped to my preferred date and were so helpful!! T-shirts turned out amazing. Will be ordering from them again if I ever need to!!
Great quality, fast shipping, very happy with our t-shirts
T-Shirt Éléphant did a great job on our company aprons. Small order needed ASAP. They look great and we’re ready for pick up within our time frame.
We have used T-Shirt Elephant for several orders over the years - for camp t-shirts and graduation gifts. Their fulfillment is quick, matching their timelines, and their communication is excellent. Also their prices are very reasonable. We continue to come back to them for all our custom shirt needs!
Ordered custom tees very last minute. Tried a few local companies but they couldn’t accommodate. This company was super efficient, easy to deal with, quick to respond, and very professional. Came within a week with a rush fee. Very satisfied with my purchase. Will consider this company again when doing custom work. Jason my rep was great to deal with. Impressed!
They did a great job! Customer service replied very fast and they followed through the issue very well. We will definitely order again!
MK Elegance Renovations Inc.
T-Shirt turned out better then expected!
Fantastic customer service, rapid responses and matched a competitor when I reached out. 27 t-shirts for a wedding on a really short timeline, and they arrived with plenty of time, look great and the print quality is excellent. Shirts got rave reviews, thanks Jason!
I was nervous doing a shirt design and online ordering.. The shirts arrive exactly as designed and such great quality. They were a hit. My boyfriend wore one to work and people took pictures lol. Thanks for not disappointing. HIGHLY RECOMMEND.
Above and beyond service from T-Shirt Elephant! We needed some t-shirts made for our family reunion and family member's 80th birthday in Canada. Unfortunately we didn't give ourselves enough time to order, but I reached out and T-Shirt Elephant was willing to expedite our order of 30 shirts and deliver within ONE week. They underpromised and overdelivered; order arrived a day early and all t-shirts ordered met our quality expectations. Everyone was delighted with the souvenirs and memories.
Amazing service and quality! I placed an order online and it was completed and delivered within 3 weeks. The print came out great and I’ll definitely be using them again in the future.
I have a great experience with T-shirt elephant. I ordered 50 baseball caps with a letter embroidered on them. First of all their turnaround time was amazing. They had my hats ready for me a week before the estimated completion date, which was great. The hats themselves came out way better than expected. The hats were an amazing quality and the embroidered letter on the hat looked amazing. I would definitely use T-shirt elephant again for custom hats or T-shirts.
Easy to use website to import design and very happy with the results. Definitely will be using again.
Love it! The shirt quality? Excellent. The printing? Beautiful, rich colours. Delivered on time. The creation tool is simple and effective; I got what I created. I definitely recommend T-Shirt Elephant!
Tshirt elephant did a great job. I was struggling with my design on other app’s but tshirt elephant’s app was able to help me get to professional quality I was looking for. The shirts themselves were very good quality and the ladies shirts were much better than the other guys I’ve used. Processing was fast and delivery was quick. I will be using this company again for my next project 😀.
My expectations were exceeded! I ordered two custom printed t-shirts for an upcoming safari trip of a lifetime and they are beyond what I expected. The design and ordering process was easy and I couldn't be happier thank you!
Ordered hats from T-Shirt Elephant for pick up, everything was easy and seamless. I got email saying it is ready for pick up in 4 days. Pretty fast taking into account how busy they are.
Product Description
Gildan 5400 Heavy Cotton Long Sleeve T-Shirt — Canada's Best Value Custom Long Sleeve
The Gildan 5400 Heavy Cotton Long Sleeve T-Shirt is the long sleeve version of Canada's #1 selling t-shirt — the Gildan 5000. Same trusted 100% preshrunk cotton, same 5.3 oz midweight construction, same unbeatable value — with full-length sleeves for cooler weather, sun protection, and additional print locations. If you love the 5000, the 5400 is the obvious long sleeve choice.
Custom long sleeve tees at the best price in Canada. No minimums, 10-day turnaround, and free shipping on orders over $250.
Fabric & Construction
- 100% preshrunk cotton (fibre content varies by colour — some heathers are cotton/polyester blends)
- 5.3 oz / 180 GSM — same midweight as the Gildan 5000
- Taped neck and shoulders — reinforced for durability and a lay-flat collar
- Double-needle stitching on sleeves, cuffs, and bottom hem
- Seamless collar — holds shape without curling
- Rib knit cuffs — clean wrist finish that holds its shape
- Tear-away label for easy rebranding
- Tubular construction with classic straight-cut silhouette
Fit & Sizing
- Classic unisex fit — relaxed through body and sleeves
- Available in S through 5XL
- True to size — same proportions as the Gildan 5000 with added sleeve length
Gildan 5400 vs Gildan 2400 — Which Long Sleeve?
- Weight: The 5400 is 5.3 oz (lighter, more comfortable for layering) vs the Gildan 2400's 6.0 oz (heavier, more substantial)
- Feel: The 5400 is lighter and more breathable; the 2400 feels thicker and more structured
- Opacity: The 2400's heavier weight provides better coverage on light colours
- Price: The 5400 is typically more affordable
- Recommendation: Choose the 5400 for best value and comfortable layering. Choose the 2400 when you want maximum weight and substance — workwear, outdoor use, and premium prints.
Best Print Methods for the Gildan 5400
- Screen Printing — excellent on the smooth cotton surface. Front, back, and sleeve prints all perform well. Sleeve prints are a popular add-on for long sleeve tees.
- DTG (Direct-to-Garment) — outstanding on 100% cotton colours for photo-quality prints.
- DTF (Direct-to-Film) — works on all colours with vibrant full-colour results.
- Embroidery — stable base for left-chest and sleeve embroidery.
- Heat Transfer / Vinyl — popular for sleeve logos, names down the arm, and forearm designs.
Popular Uses for Custom Gildan 5400 Long Sleeve T-Shirts
- Fall & Spring Events: Charity walks, outdoor festivals, community events, school field days
- Corporate: Staff uniforms for cooler months, company long sleeves, trade show apparel
- Sports: Practice shirts, warm-ups, coaching staff, fan gear, tournament merch
- Schools: Spirit wear, grad shirts, club apparel — long sleeves are dress-code friendly
- Outdoor Work: Landscaping, construction, farming — sun protection with custom branding
- Seasonal Merch: Fall/winter merchandise drops, holiday event shirts
Related Gildan Styles
- Gildan 5000 Heavy Cotton T-Shirt — the matching short sleeve version
- Gildan 2400 Ultra Cotton Long Sleeve — heavier weight long sleeve at 6.0 oz
- Gildan 500B Youth Heavy Cotton T-Shirt — matching youth short sleeve
- Gildan 1850 Heavy Blend Hoodie — when you need more warmth than a long sleeve tee
Care Instructions
- Machine wash cold with like colours
- Tumble dry on low heat
- Do not bleach
- Do not iron directly on print or decoration
- Inside-out washing recommended for printed garments
Specifications at a Glance
- Brand: Gildan
- Style: 5400 (G540)
- Fabric: 100% Cotton (heathers vary)
- Weight: 5.3 oz / 180 GSM
- Fit: Classic / Unisex
- Sizes: S - 5XL
- Colours: 15+
- Construction: Tubular
- Collar: Seamless, lay-flat
- Cuffs: Rib knit
- Stitching: Double-needle sleeves, cuffs, and hem
- Label: Tear-away for rebranding
Order Custom Gildan 5400 Long Sleeve T-Shirts from T-Shirt Elephant
T-Shirt Elephant is Canada's leading custom apparel printer. We stock the full 5400 colour range and offer:
- No minimum order — order 1 shirt or 10,000
- 10-day standard production — rush available
- Free shipping on orders over $250 across Canada
- Free digital proof before production
- Screen printing, DTG, DTF, embroidery — all methods available
- Printed in Canada — supporting Canadian business since 2010
Technical Specifications
Key Features
- Premium quality construction
- Wide range of colors available
- Perfect for custom printing
- Comfortable fit for all-day wear
- Durable for repeated washing
- Ideal for screen printing and embroidery
Compatible Print Methods
Perfect For
This versatile product is perfect for custom printing and embroidery projects of all sizes.
Gildan 5400 FAQ
Common questions about the Gildan 5400 Heavy Cotton Long Sleeve T-Shirt
The Gildan 5400 Heavy Cotton Long Sleeve T-Shirt is one of the most popular t-shirts for screen printing in Canada. The smooth cotton surface provides excellent ink adhesion, producing sharp, vibrant prints that last wash after wash. It works beautifully with screen printing, DTG, DTF, heat transfer, and vinyl.
The Gildan 5000 (Heavy Cotton) is 5.3 oz with a classic, slightly heavier feel, ideal for screen printing. The Gildan 2000 (Ultra Cotton) is 6.0 oz with an even more substantial weight. Both are 100% cotton. Choose the 5000 for the best balance of printability and comfort, or the 2000 for maximum durability.
The Gildan 5400 Heavy Cotton Long Sleeve T-Shirt is preshrunk to minimize shrinkage. When following care instructions (machine wash cold, tumble dry low), you can expect minimal to no shrinkage. The fit stays consistent wash after wash.
The Gildan 5400 is available in sizes S through 5XL, offering one of the widest size ranges in the industry. Youth and ladies' fit versions are also available in separate styles.
Absolutely! T-Shirt Elephant has NO minimum order requirement for Gildan products. Order 1 shirt or 10,000, we treat every order with the same care and quality. Volume discounts are automatically applied at checkout.
Standard production on Gildan products is 10 business days from art approval. Rush production (7 business days) is available for an additional fee. Shipping time is additional, most Canadian orders arrive within 2-5 business days after production.
For bulk orders (12+), screen printing offers the best value and durability. For full-colour photos or small quantities, DTG or DTF printing is ideal. For names and numbers, heat transfer vinyl works great. For a premium look on polos and hoodies, embroidery is recommended. Our team can help you choose the best method for your project.
Yes! We ship custom printed Gildan apparel to every province and territory in Canada. Free shipping on orders over $250. We also ship to the USA. All orders are printed in Canada.
Gildan is committed to ethical manufacturing and sustainability. Their products are manufactured in WRAP-certified facilities and Gildan has received numerous sustainability certifications. The Gildan 5400 tear-away label also allows for easy rebranding with your own custom label.
Yes! You can order a single blank Gildan 5400 through our Buy Blank feature to feel the fabric and check the fit before placing a bulk order. No minimum required.
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