Custom Gildan 6400 Men's Fitted Softstyle T-Shirt
From $5.75 · ★ 4.8 (867+ Google reviews this year)
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What Our Customers Say
I ordered a custom hat for my husband’s birthday and it is amazing! Thank you for the great quality print and great service!
I loved the t-shirt I had printed up for my granddaughter’s birthday.
The t-shirt is high quality and the print is perfect.
Highly Recommend! This was our first time ordering shirts and Jason walked me through the whole process and was patient enough to provide me with shirt options and his honest opinions of which would suit my needs better. Communication was quick, prices were great, and quality is amazing.
Excellent service and great quality!! Also fast service !
I ordered two shirts, white printing on black for the first and black printing on white for the other. The shirts look very good. Sharp and clean. The shirts themselves seem of decent quality.
Many thanks to T shirt elephant. They rushed my order and offered delivery so I could get my summer camp t shirts on time! The t shirts themselves were fun to design and looked great, but the customer service saved the day!
Our experience with T-Shirt Elephant was excellent. The product came just as we were expecting and arrived quicker than we thought it would.
Great quality. Fast and friendly service. Will definitely order again.
I uploaded a favorite photo of mine and had 2 T-Shirts made and they were spectacular. One was a gift for my son and one for myself. We both LOVE them...
I liked the ease of use and that they were able to accommodate my small, personalized order. I was really happy with the fit and quality, and the image came out perfectly. Will definitely use T-Shirt Elephant again!
Reasonable prices, good selection and value. I am happy with my products!
Good products, good service. I like the Gildan youth t-shirts, thick soft 100% cotton. The web interface for uploading and specifying your design is quick and clear. i’m a repeat customer. Recommended.
Great quality items and fast delivery!
Uploading my design and choosing colors was very easy. The shirts were made and shipped in a pinch for our softball playoffs.
Really happy with the results!
Product ordered came looking just as we were hoping. The website is easy to use and the shipping was faster than expected. Will likely come back again in the future.
I had some shirts printed for my business and they came out great! I am very happy with the quality and my experience with this company. I will definitely order again! Thanks!
I contacted the owner in a panic for a rush order and they were amazing. Perfect quality product, delivered ahead of schedule. 10/10 will be using their service again.
Came out exactly as ordered, very happy with the quality. 10/10 would use again.
Beautiful quality shirts and easy customization of the graphics.
The quality of the products is excellent. Highly recommended!
Looks great! If only I'd ordered the correct size, my bad! Ordering another!
My first time ordering with T-Shirt Elephant, and have to say that I am very pleased and impressed. Website was easy to use to design my shirts and the delivery of my 100+ shirts arrived exactly when promised. I ordered the American Apparel T-shirt and am very impressed by the quality of the shirts themselves, as they have a nice weight, and by the printing which was spot on. Everyone that I give a shirt to is immediately impressed by the quality. Thank you T-Shirt Elephant, fantastic job!
Expectations were definitely exceeded. They cleaned up logo's for print to a level way beyond what I expected they would be able to. They made a minor error on the order and very promptly took care of making it right with no hesitation, a level of service you don't see these days. They even accommodated changes on the reproduction that they certainly didn't have to, definitely above and beyond. I would highly recommend based on the experience I've had with them.
I was hoping to cancel my order due to the shipping being later than expected and also had made some errors in my original order that I was hoping they could fix. I contacted customer service and they were kind enough to negotiate with me since the order was already processed and I was unable to receive a refund. They made sure to have the order shipped to my preferred date and were so helpful!! T-shirts turned out amazing. Will be ordering from them again if I ever need to!!
Product Description
Gildan 6400 Softstyle T-Shirt — The Premium Soft Tee for Custom Printing in Canada
The Gildan 6400 Softstyle T-Shirt is the softer, more modern alternative to the classic Gildan 5000. Made from 100% ring spun cotton with a deluxe 30-single construction, it delivers a noticeably softer hand feel, smoother printing surface, and a more contemporary fitted silhouette that customers love.
If you want custom t-shirts that feel like retail quality — the kind people actually want to wear again and again — the Gildan 6400 is your answer. Printed in Canada with no minimums and free shipping on orders over $250.
Fabric & Construction
- 100% ring spun cotton — softer and smoother than standard cotton (fibre content varies by colour — heathers are cotton/polyester blends)
- 4.5 oz / 153 GSM — lighter weight with a premium retail feel
- Deluxe 30-single yarn — finer thread count produces a smoother surface and softer hand feel than open-end yarns
- Taped neck and shoulders — reinforced for durability and lay-flat comfort
- Side-seamed construction — shaped fit that follows the body rather than hanging like a box
- Double-needle stitching on sleeves and bottom hem for clean, durable seams
- Tear-away label for easy rebranding with your own custom tag
- Fitted silhouette — more contoured than the classic Gildan 5000
Fit & Sizing
- Modern fitted cut — slimmer through the body than the Gildan 5000 or 2000, but not skin-tight
- Available in S through 3XL
- V-Neck version available — see Gildan 64V00 Softstyle V-Neck T-Shirt for a V-neck option
- Ladies' V-Neck available — see Gildan 64V00L Ladies Softstyle V-Neck for a women's contoured cut
- Runs slightly slimmer than classic Gildan — customers who prefer a relaxed fit should consider sizing up
Gildan 6400 Softstyle vs Gildan 5000 Heavy Cotton — Which Should You Choose?
- Softness: The 6400 is noticeably softer — ring spun cotton with a 30-single construction feels like a retail tee, while the 5000 has a classic, sturdy cotton feel
- Weight: The 6400 is 4.5 oz (lighter, drapier) vs the 5000's 5.3 oz (thicker, more structured)
- Fit: The 6400 has a modern fitted cut vs the 5000's classic relaxed fit
- Print quality: Both print beautifully, but the 6400's smoother surface produces slightly finer detail
- Price: The 6400 costs slightly more but delivers a premium feel customers notice immediately
- Recommendation: Choose the Gildan 5000 for maximum value and the widest colour range. Choose the 6400 when you want a softer, more modern feel — especially for retail merch, corporate gifts, and events where perception matters.
Best Print Methods for the Gildan 6400
- Screen Printing — the ring spun cotton surface produces exceptionally smooth, detailed prints. The finer yarn means sharper lines and more vibrant colours than standard cotton tees.
- DTG (Direct-to-Garment) — outstanding results on 100% cotton colours. The smooth surface absorbs ink evenly for photographic-quality prints with incredible detail and soft hand feel.
- DTF (Direct-to-Film) — works beautifully on all colours. The lighter fabric weight means the transfer sits smoothly without stiffness.
- Embroidery — works well for small logos and left-chest designs. Use lightweight backing for best results on this lighter fabric.
- Heat Transfer / Vinyl — the smooth ring spun surface provides excellent adhesion for heat-applied graphics.
Popular Uses for Custom Gildan 6400 T-Shirts
- Retail Merchandise: Band merch, artist collections, pop-up shops, online clothing brands — the retail-quality feel customers expect when buying a t-shirt
- Corporate Gifting: Premium employee gifts, client appreciation, executive swag, trade show giveaways that people actually keep
- Events & Experiences: Music festivals, food events, charity galas, conference merch, VIP packages
- Sports & Fitness: Gym merchandise, yoga studios, running clubs, CrossFit boxes — lightweight and breathable
- Hospitality & Service: Restaurant staff, bar merchandise, hotel branded apparel — modern fit looks professional
- Personal & Creative: Custom gifts, wedding parties, family reunions, vacation tees
Related Gildan Styles
- Gildan 5000 Heavy Cotton T-Shirt — heavier weight classic fit with 68+ colours
- Gildan 2000 Ultra Cotton T-Shirt — heaviest weight (6.0 oz) for maximum durability
- Gildan 64V00 Softstyle V-Neck — same Softstyle fabric with a V-neck collar
- Gildan 64V00L Ladies Softstyle V-Neck — women's contoured V-neck cut
Care Instructions
- Machine wash cold with like colours
- Tumble dry on low heat
- Do not bleach
- Do not iron directly on print or decoration
- Inside-out washing recommended for printed garments to extend print life
- Ring spun cotton may soften further with each wash
Specifications at a Glance
- Brand: Gildan
- Style: 6400 (G640)
- Fabric: 100% Ring Spun Cotton (heathers vary)
- Weight: 4.5 oz / 153 GSM
- Yarn: 30-single ring spun cotton
- Fit: Modern Fitted / Semi-Fitted
- Sizes: S - 3XL
- Colours: 34+
- Construction: Side-seamed
- Collar: Taped neck, lay-flat
- Stitching: Double-needle sleeves and hem
- Label: Tear-away for rebranding
Order Custom Gildan 6400 T-Shirts from T-Shirt Elephant
T-Shirt Elephant is Canada's leading custom apparel printer. We stock the full Gildan 6400 colour range and offer:
- No minimum order — order 1 shirt or 10,000
- 10-day standard production — rush available
- Free shipping on orders over $250 across Canada
- Free digital proof before production
- Screen printing, DTG, DTF, embroidery — all methods available
- Printed in Canada — supporting Canadian business since 2010
Technical Specifications
Key Features
- Premium quality construction
- Wide range of colors available
- Perfect for custom printing
- Comfortable fit for all-day wear
- Durable for repeated washing
- Ideal for screen printing and embroidery
Compatible Print Methods
Perfect For
This versatile product is perfect for custom printing and embroidery projects of all sizes.
Gildan 6400 FAQ
Common questions about the Gildan 6400 Men's Fitted Softstyle T-Shirt
The Gildan 6400 Men's Fitted Softstyle T-Shirt is one of the most popular t-shirts for screen printing in Canada. The smooth cotton surface provides excellent ink adhesion, producing sharp, vibrant prints that last wash after wash. It works beautifully with screen printing, DTG, DTF, heat transfer, and vinyl.
The Gildan 5000 (Heavy Cotton) is 5.3 oz with a classic, slightly heavier feel, ideal for screen printing. The Gildan 2000 (Ultra Cotton) is 6.0 oz with an even more substantial weight. Both are 100% cotton. Choose the 5000 for the best balance of printability and comfort, or the 2000 for maximum durability.
The Gildan 6400 Men's Fitted Softstyle T-Shirt is preshrunk to minimize shrinkage. When following care instructions (machine wash cold, tumble dry low), you can expect minimal to no shrinkage. The fit stays consistent wash after wash.
The Gildan 6400 is available in sizes S through 5XL, offering one of the widest size ranges in the industry. Youth and ladies' fit versions are also available in separate styles.
Absolutely! T-Shirt Elephant has NO minimum order requirement for Gildan products. Order 1 shirt or 10,000, we treat every order with the same care and quality. Volume discounts are automatically applied at checkout.
Standard production on Gildan products is 10 business days from art approval. Rush production (7 business days) is available for an additional fee. Shipping time is additional, most Canadian orders arrive within 2-5 business days after production.
For bulk orders (12+), screen printing offers the best value and durability. For full-colour photos or small quantities, DTG or DTF printing is ideal. For names and numbers, heat transfer vinyl works great. For a premium look on polos and hoodies, embroidery is recommended. Our team can help you choose the best method for your project.
Yes! We ship custom printed Gildan apparel to every province and territory in Canada. Free shipping on orders over $250. We also ship to the USA. All orders are printed in Canada.
Gildan is committed to ethical manufacturing and sustainability. Their products are manufactured in WRAP-certified facilities and Gildan has received numerous sustainability certifications. The Gildan 6400 tear-away label also allows for easy rebranding with your own custom label.
Yes! You can order a single blank Gildan 6400 through our Buy Blank feature to feel the fabric and check the fit before placing a bulk order. No minimum required.
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