Custom Gildan 6400 Men's Fitted Softstyle T-Shirt

Product Description

Gildan 6400 Softstyle T-Shirt — The Premium Soft Tee for Custom Printing in Canada

The Gildan 6400 Softstyle T-Shirt is the softer, more modern alternative to the classic Gildan 5000. Made from 100% ring spun cotton with a deluxe 30-single construction, it delivers a noticeably softer hand feel, smoother printing surface, and a more contemporary fitted silhouette that customers love.

If you want custom t-shirts that feel like retail quality — the kind people actually want to wear again and again — the Gildan 6400 is your answer. Printed in Canada with no minimums and free shipping on orders over $250.

Fabric & Construction

• 100% ring spun cotton — softer and smoother than standard cotton (fibre content varies by colour — heathers are cotton/polyester blends)
• 4.5 oz / 153 GSM — lighter weight with a premium retail feel
• Deluxe 30-single yarn — finer thread count produces a smoother surface and softer hand feel than open-end yarns
• Taped neck and shoulders — reinforced for durability and lay-flat comfort
• Side-seamed construction — shaped fit that follows the body rather than hanging like a box
• Double-needle stitching on sleeves and bottom hem for clean, durable seams
• Tear-away label for easy rebranding with your own custom tag
• Fitted silhouette — more contoured than the classic Gildan 5000

Fit & Sizing

• Modern fitted cut — slimmer through the body than the Gildan 5000 or 2000, but not skin-tight
• Available in S through 3XL
• V-Neck version available — see Gildan 64V00 Softstyle V-Neck T-Shirt for a V-neck option
• Ladies' V-Neck available — see Gildan 64V00L Ladies Softstyle V-Neck for a women's contoured cut
• Runs slightly slimmer than classic Gildan — customers who prefer a relaxed fit should consider sizing up

Gildan 6400 Softstyle vs Gildan 5000 Heavy Cotton — Which Should You Choose?

• Softness: The 6400 is noticeably softer — ring spun cotton with a 30-single construction feels like a retail tee, while the 5000 has a classic, sturdy cotton feel
• Weight: The 6400 is 4.5 oz (lighter, drapier) vs the 5000's 5.3 oz (thicker, more structured)
• Fit: The 6400 has a modern fitted cut vs the 5000's classic relaxed fit
• Print quality: Both print beautifully, but the 6400's smoother surface produces slightly finer detail
• Price: The 6400 costs slightly more but delivers a premium feel customers notice immediately
• Recommendation: Choose the Gildan 5000 for maximum value and the widest colour range. Choose the 6400 when you want a softer, more modern feel — especially for retail merch, corporate gifts, and events where perception matters.

Best Print Methods for the Gildan 6400

• Screen Printing — the ring spun cotton surface produces exceptionally smooth, detailed prints. The finer yarn means sharper lines and more vibrant colours than standard cotton tees.
• DTG (Direct-to-Garment) — outstanding results on 100% cotton colours. The smooth surface absorbs ink evenly for photographic-quality prints with incredible detail and soft hand feel.
• DTF (Direct-to-Film) — works beautifully on all colours. The lighter fabric weight means the transfer sits smoothly without stiffness.
• Embroidery — works well for small logos and left-chest designs. Use lightweight backing for best results on this lighter fabric.
• Heat Transfer / Vinyl — the smooth ring spun surface provides excellent adhesion for heat-applied graphics.

Popular Uses for Custom Gildan 6400 T-Shirts

• Retail Merchandise: Band merch, artist collections, pop-up shops, online clothing brands — the retail-quality feel customers expect when buying a t-shirt
• Corporate Gifting: Premium employee gifts, client appreciation, executive swag, trade show giveaways that people actually keep
• Events & Experiences: Music festivals, food events, charity galas, conference merch, VIP packages
• Sports & Fitness: Gym merchandise, yoga studios, running clubs, CrossFit boxes — lightweight and breathable
• Hospitality & Service: Restaurant staff, bar merchandise, hotel branded apparel — modern fit looks professional
• Personal & Creative: Custom gifts, wedding parties, family reunions, vacation tees

Related Gildan Styles

• Gildan 5000 Heavy Cotton T-Shirt — heavier weight classic fit with 68+ colours
• Gildan 2000 Ultra Cotton T-Shirt — heaviest weight (6.0 oz) for maximum durability
• Gildan 64V00 Softstyle V-Neck — same Softstyle fabric with a V-neck collar
• Gildan 64V00L Ladies Softstyle V-Neck — women's contoured V-neck cut

Care Instructions

• Machine wash cold with like colours
• Tumble dry on low heat
• Do not bleach
• Do not iron directly on print or decoration
• Inside-out washing recommended for printed garments to extend print life
• Ring spun cotton may soften further with each wash

Specifications at a Glance

• Brand: Gildan
• Style: 6400 (G640)
• Fabric: 100% Ring Spun Cotton (heathers vary)
• Weight: 4.5 oz / 153 GSM
• Yarn: 30-single ring spun cotton
• Fit: Modern Fitted / Semi-Fitted
• Sizes: S - 3XL
• Colours: 34+
• Construction: Side-seamed
• Collar: Taped neck, lay-flat
• Stitching: Double-needle sleeves and hem
• Label: Tear-away for rebranding

Order Custom Gildan 6400 T-Shirts from T-Shirt Elephant

T-Shirt Elephant is Canada's leading custom apparel printer. We stock the full Gildan 6400 colour range and offer:

• No minimum order — order 1 shirt or 10,000
• 10-day standard production — rush available
• Free shipping on orders over $250 across Canada
• Free digital proof before production
• Screen printing, DTG, DTF, embroidery — all methods available
• Printed in Canada — supporting Canadian business since 2010