Custom Long Sleeve T-Shirts — Cotton & Performance, Custom Printed in Canada
Gildan, Bella+Canvas, Comfort Colors, Next Level & More — Cotton & Performance, Custom Printed
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Popular Long Sleeve Products
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See What Our Long Sleeve T-Shirt Customers Say
Ordered Gildan 5400 long sleeves for our fall brewery event. The heavy cotton holds up great and the screen printing on the sleeves looked amazing. Will definitely order again.
We got Bella+Canvas 3501 long sleeves for our yoga studio staff. The jersey fabric is incredibly soft and the fit is modern. Our instructors love wearing them.
Ordered 150 Gildan 2400 long sleeves for our charity run. At $10.95 each with printing, the value is unbeatable. Colors held up perfectly after multiple washes.
The Comfort Colors 6014 long sleeves are gorgeous. The garment-dyed Pepper colour is exactly what our boutique brand needed. Customers cannot stop complimenting them.
We needed performance long sleeves for our running club. The ATC S350LS is perfect — moisture-wicking fabric keeps us comfortable on cool morning runs. Great print quality too.
Started our streetwear label with Bella+Canvas 3511 heavyweight long sleeves. The quality is retail-level and our customers immediately noticed the premium feel.
Next Level N3601 long sleeves for our tech startup team. The fitted cut looks professional and the ring-spun cotton is super comfortable for all-day wear at the office.
We order long sleeve tees every fall for our outdoor adventure company. T-Shirt Elephant has the best selection in Canada. The sleeve printing option really sets our gear apart.
Got Gildan 5400 long sleeves with embroidery for our landscaping crew. Heavy cotton that holds up to daily work, and the embroidered logo looks sharp. Great price too.
The free design review caught issues with our sleeve print layout before production. T-Shirt Elephant saved us from a costly mistake. The final long sleeve tees turned out perfect.
Ordered Gildan 5400 long sleeves for our fall brewery event. The heavy cotton holds up great and the screen printing on the sleeves looked amazing. Will definitely order again.
We got Bella+Canvas 3501 long sleeves for our yoga studio staff. The jersey fabric is incredibly soft and the fit is modern. Our instructors love wearing them.
Ordered 150 Gildan 2400 long sleeves for our charity run. At $10.95 each with printing, the value is unbeatable. Colors held up perfectly after multiple washes.
The Comfort Colors 6014 long sleeves are gorgeous. The garment-dyed Pepper colour is exactly what our boutique brand needed. Customers cannot stop complimenting them.
We needed performance long sleeves for our running club. The ATC S350LS is perfect — moisture-wicking fabric keeps us comfortable on cool morning runs. Great print quality too.
Started our streetwear label with Bella+Canvas 3511 heavyweight long sleeves. The quality is retail-level and our customers immediately noticed the premium feel.
Next Level N3601 long sleeves for our tech startup team. The fitted cut looks professional and the ring-spun cotton is super comfortable for all-day wear at the office.
We order long sleeve tees every fall for our outdoor adventure company. T-Shirt Elephant has the best selection in Canada. The sleeve printing option really sets our gear apart.
Got Gildan 5400 long sleeves with embroidery for our landscaping crew. Heavy cotton that holds up to daily work, and the embroidered logo looks sharp. Great price too.
The free design review caught issues with our sleeve print layout before production. T-Shirt Elephant saved us from a costly mistake. The final long sleeve tees turned out perfect.
Everything About Custom Long Sleeve T-Shirts
17 in-depth guides covering fabrics, brands, printing, and more
Why Choose Long Sleeves Over Short Sleeves?
Custom long sleeve t-shirts Canada customers know that long sleeves offer something no short sleeve tee can — extended coverage, layering versatility, and an entirely separate canvas for sleeve printing. When the temperature drops across Toronto, Vancouver, and Calgary, long sleeves become the go-to garment for teams, brands, and organizations that need custom apparel with year-round wearability. The extra fabric on the arms isn't just about warmth — it's about real estate for your design.
Long sleeve tees sit in the sweet spot between a basic t-shirt and a full sweatshirt. They layer effortlessly under jackets and hoodies, work as standalone pieces in spring and fall, and provide a polished look that short sleeves can't match in professional or semi-casual settings. For brands and organizations ordering custom apparel, the long sleeve format signals intentionality — these aren't throwaway promo shirts, they're garments people actually want to wear.
Fabric Weights and Construction
The long sleeve blanks we carry range from 4.2 oz lightweight jersey to 6.5 oz heavyweight cotton, with most popular options falling in the 5.3 oz to 6.1 oz range. Lighter weights like the Bella+Canvas 3501 at 4.2 oz deliver a modern, retail-quality drape with ring-spun cotton softness. Heavier options like the Comfort Colors 6014 at 6.1 oz provide substantial warmth and a structured feel that holds up to heavy use and repeated washing.
Ring-Spun vs Open-End Cotton
Ring-spun cotton produces a softer, smoother fabric by twisting and thinning the cotton strands before spinning. Open-end cotton is coarser but more durable and less expensive. For long sleeve screen printing, both work well — ring-spun gives a refined print surface while open-end handles heavy ink deposits without issue. Performance blends incorporating polyester add moisture-wicking for athletic and outdoor applications.
The Sleeve Printing Advantage
The defining feature of custom long sleeves is the ability to print on the sleeves themselves. Sleeve printing Canada orders have grown significantly as streetwear brands, sports teams, and event organizers discover the visual impact of wrist-to-shoulder graphics. A long sleeve tee with front, back, and dual-sleeve printing is a walking billboard — and it's the print format with the highest perceived value among end customers. Browse all long sleeve blanks to find the right canvas for your project.
Heavy Cotton at an Unbeatable Price
The Gildan 5400 is the most budget-friendly heavy cotton long sleeve in our catalog, starting at just $9.35 per shirt. Built from 5.3 oz preshrunk jersey knit cotton, the 5400 delivers the reliability Gildan is known for — consistent sizing, durable construction, and a familiar fit that works across every body type. For organizations in Montreal and Edmonton ordering long sleeve tees for events, teams, or promotional giveaways, the 5400 is the workhorse that keeps costs low without sacrificing quality.
Key Specs
- Weight: 5.3 oz per sq yard — solid midweight construction
- Fabric: 100% preshrunk jersey knit cotton
- Colors: 6 core colors covering essential neutrals
- Construction: Ribbed cuffs, taped neck and shoulders, double-needle hems
- Fit: Classic, relaxed — true-to-size Gildan fit
- Price: Starting from $9.35
Ideal Use Cases
The 5400 shines in high-volume scenarios where per-unit cost matters most. Think charity runs, school spirit wear, church groups, corporate team-building events, and trade show giveaways. The preshrunk fabric means consistent sizing across your entire order — what you see in the size chart is what your recipients will get after washing. The ribbed cuffs hold their shape through repeated wear, preventing the stretched-out sleeve look that plagues cheaper long sleeve blanks.
Printing on the 5400
The 5.3 oz jersey knit provides an excellent print surface for screen printing and DTG. The cotton composition takes ink beautifully, and the smooth fabric surface produces clean, sharp print edges. For custom long sleeve tees Canada orders where budget is the primary concern, the Gildan 5400 is the reliable choice that gets the job done without complications.
The Workhorse of Canadian Custom Long Sleeve Orders
The Gildan 2400 is the most popular long sleeve blank we sell — and for good reason. At 6.0 oz of ultra cotton long sleeve fabric, the 2400 is a true heavyweight that holds up to industrial washing, daily wear, and heavy decoration. What sets it apart from every other long sleeve in our catalog is the color selection: 28 colors available, making it the widest color range in the long sleeve category by a significant margin.
Whether you're matching specific brand colors for a corporate uniform in Ottawa or offering a full spectrum of options for a retail merch line in Winnipeg, the 2400 almost certainly has the shade you need. From classic Black and White to niche options like Safety Green, Sapphire, and Prairie Dust, the 2400's palette covers both standard and specialty needs.
Key Specs
- Weight: 6.0 oz per sq yard — genuine heavyweight construction
- Fabric: 100% preshrunk cotton (Sport Grey: 90/10 cotton/poly)
- Colors: 28 colors — the widest selection in the long sleeve category
- Construction: Double-needle stitching throughout, taped neck and shoulders
- Fit: Classic, generous — traditional Gildan sizing
Built for Every Decoration Method
The 2400's 6.0 oz fabric is heavy enough to support screen printing, DTG, and embroidery without any issues. The dense cotton weave provides a stable print surface that holds ink beautifully, while the heavyweight construction prevents embroidery puckering. For multi-location printing — front, back, and sleeves — the 2400's consistent fabric density delivers even ink coverage across every print position.
Why the 2400 Leads in Volume Orders
When custom apparel shops across Canada need a reliable long sleeve blank in large quantities, the Gildan 2400 is the default choice. The combination of heavyweight durability, 28 colors, and Gildan's consistent quality control makes it the safest option for orders where every shirt needs to match. It's the long sleeve equivalent of the Gildan 5000 — the standard everyone else is measured against.
Retail-Quality Fit for Premium Brands
The Bella+Canvas 3501 is the premium long sleeve that retail brands, independent labels, and merch-forward organizations reach for when the blank itself needs to impress. At 4.2 oz of combed and ring-spun cotton jersey, the 3501 is lighter than the Gildan options — but that's by design. This is a modern, slim-fitting long sleeve built for the customer who wants their apparel to look and feel like something from a retail store, not a promotional catalog.
The side-seamed construction eliminates the torque and twisting that plague tubular-body shirts after washing. Every seam sits exactly where it should, wash after wash. For brands in Toronto and Vancouver where custom apparel competes directly with retail fashion, the 3501 bridges the gap between blank and finished garment.
Key Specs
- Weight: 4.2 oz per sq yard — lightweight jersey construction
- Fabric: 100% combed and ring-spun cotton (heathers: cotton/poly blends)
- Colors: 20 colors including heather shades and on-trend fashion colors
- Fit: Modern, slim — retail-ready silhouette
- Construction: Side-seamed, ribbed cuffs, tear-away label
The Heather Advantage
The 3501's color palette includes multiple heather options — Heather Navy, Heather Deep Teal, Heather Forest, and more — which are blended cotton/polyester fabrics that create a subtle, textured color effect. Heather colors are extremely popular in the jersey long sleeve Canada market because they photograph well, pair easily with any design style, and add visual depth that solid colors can't match. For brands selling online where product photos drive sales, heather blanks consistently outperform solids.
Who Chooses the 3501?
Independent clothing brands, DTC (direct-to-consumer) companies, and anyone selling custom apparel at retail price points. The Bella+Canvas 3501 is the long sleeve you choose when your customer base expects the garment to feel premium before they even see the print. If you're building a brand where quality perception drives repeat purchases, the 3501 delivers that first-touch impression.
The Vintage Aesthetic in Long Sleeve Form
The Comfort Colors 6014 brings the same garment-dyed long sleeve magic that made the C1717 short sleeve a legend — now with full-length sleeves for cooler weather and expanded print real estate. At 6.1 oz of 100% ring-spun cotton, this is a true heavyweight that arrives pre-softened and broken-in from the garment-dyed process. There's no stiff "new shirt" phase — it feels like it's been in your closet for years from the moment you put it on.
The 6014 is available in 23 garment-dyed colors, including signature Comfort Colors shades that you simply cannot find anywhere else. Colors like Pepper, Blue Jean, Yam, and Seafoam have become iconic in the custom apparel world — instantly recognizable as Comfort Colors and instantly associated with quality. For customers in Calgary and Montreal who want vintage long sleeve tees with authentic character, the 6014 is the definitive choice.
Key Specs
- Weight: 6.1 oz per sq yard — heavyweight garment-dyed construction
- Fabric: 100% ring-spun cotton, garment-dyed and washed
- Colors: 23 unique garment-dyed hues including Pepper, Blue Jean, Yam, and Seafoam
- Fit: Relaxed, slightly oversized — true to the Comfort Colors aesthetic
- Construction: Preshrunk, ribbed cuffs, double-needle stitching
Why Garment-Dyed Matters
Garment dyeing means the shirt is constructed first, then dyed as a finished garment. This creates subtle color variation at seams, cuffs, and stress points — a natural, lived-in character that standard piece-dyed shirts cannot replicate. Each 6014 is slightly unique, which is exactly the point. For Greek life organizations, college merch, boutique brands, and anyone chasing that washed vintage look, the garment-dyed process is the difference between generic and authentic.
Popular Applications
The Comfort Colors 6014 is a top seller for sorority and fraternity long sleeve orders, fall event merchandise, campus bookstore inventory, and independent brands with a vintage or outdoors aesthetic. The heavyweight construction means it works beautifully as a standalone layer or under a vest or jacket. With sleeve printing, the 6014 becomes a premium statement piece that recipients genuinely want to keep and wear.
Premium Heavyweight Meets Modern Construction
The Bella+Canvas 3511 is the heavyweight long sleeve for brands that demand substance and refinement in equal measure. At 6.5 oz of 100% ring-spun cotton, it is the heaviest long sleeve blank in our catalog — a true premium garment that communicates quality the instant someone picks it up. The 3511 pairs that heavyweight density with Bella+Canvas's signature side-seamed construction and modern fit, creating a long sleeve that feels as considered as anything hanging in a retail store.
This is the blank that streetwear brands in Toronto and Edmonton are reaching for when they launch premium heavyweight long sleeve Canada collections. The 6.5 oz fabric gives designs a structured canvas that hangs with authority, and the ring-spun cotton provides a smooth, refined print surface that elevates any screen print or embroidery application.
Key Specs
- Weight: 6.5 oz per sq yard — the heaviest long sleeve we carry
- Fabric: 100% ring-spun cotton for softness and durability
- Colors: 6 curated colors focused on essential neutrals
- Fit: Modern, slightly relaxed — retail-ready silhouette
- Construction: Side-seamed, ribbed collar and cuffs
Built for Streetwear and Premium Merch
The 3511 occupies the top tier of the long sleeve blank market. Its 6.5 oz weight puts it in the same territory as premium streetwear brands that sell finished long sleeve tees for $60–$100+. For independent labels building collections around quality, the 3511 gives you a foundation that justifies premium pricing. The side-seamed construction means the shirt maintains its shape through heavy rotation — no twisting, no warping, no loss of structure over time.
When to Choose the 3511
Choose the Bella+Canvas 3511 when the weight and feel of the blank is part of your brand story. Limited-edition drops, seasonal collections, premium corporate gifts, and high-end merch programs all benefit from the 3511's unmistakable heft. If your customer picks up the shirt and immediately thinks "this is quality" before they even look at the print — that's the 3511 experience.
Front, Back, and Sleeves — Maximum Print Coverage
Screen printing on long sleeve t-shirts opens up print positions that simply don't exist on short sleeves. In addition to the standard front and back placements, screen printing long sleeves allows for left sleeve, right sleeve, and even full-arm prints that run from cuff to shoulder. This multi-position capability is what makes long sleeves the preferred format for brands, teams, and events that want maximum visual impact from a single garment.
The process works the same as standard screen printing — ink is pushed through a mesh screen onto the fabric — but each sleeve requires its own screen setup and separate printing pass. This means sleeve print positions add to the per-unit cost, but the dramatic increase in brand visibility and perceived value more than justifies the investment for most orders.
Best Practices for Long Sleeve Screen Printing
Long sleeve screen printing works best with bold, high-contrast designs in 1–4 colors. The sleeve itself is a narrower print area than the front or back, so designs need to be scaled and positioned carefully to avoid wrapping around the arm awkwardly. Our design team in Vancouver and Winnipeg helps clients optimize artwork for sleeve placement at no extra charge — ensuring your design reads clearly and prints cleanly on every size from Small to 3XL.
Pricing Considerations for Sleeve Prints
Each print position requires a separate screen, which means each sleeve print adds a screen setup fee to your order. A standard front-only long sleeve print might use 2–3 screens (one per color). Adding a left sleeve print in one color adds one more screen. A full four-position print (front, back, left sleeve, right sleeve) in two colors each would require 8 screens total. Volume discounts apply — the more shirts you order, the lower the per-unit impact of those setup fees.
Recommended Blanks for Screen Printing
For custom long sleeve screen printing Canada orders, the Gildan 2400 is the most popular choice thanks to its heavyweight fabric, 28-color palette, and reliable print surface. For premium projects, the Bella+Canvas 3511 at 6.5 oz provides the densest print canvas available. Browse all long sleeve options to find the right blank for your screen printing project.
Direct-to-Garment Printing on Long Sleeve Cotton
DTG long sleeve printing uses inkjet technology to spray water-based ink directly into the fabric fibers, making it the ideal method for full-color, photographic, or highly detailed designs on cotton long sleeves. Unlike screen printing, DTG has no color limits and no per-color setup fees — a full-color photograph prints at the same cost as a simple one-color logo. For small-batch orders or designs with complex gradients and color transitions, DTG delivers results that screen printing simply cannot match.
Heavy cotton long sleeves are the best DTG canvas. Blanks like the Gildan 5400, Gildan 2400, and Comfort Colors 6014 all provide dense cotton fiber structures that absorb and hold DTG ink beautifully, producing sharper details and more saturated colors than lightweight alternatives. Customers in Calgary and Ottawa consistently choose DTG for artwork-heavy long sleeve projects where every color needs to pop.
Embroidery on Long Sleeve T-Shirts
Embroidery long sleeves add a tactile, premium dimension that printed decoration can't replicate. The raised, textured finish of embroidery thread communicates craftsmanship and quality immediately — it's the decoration method of choice for corporate apparel, uniforms, professional organizations, and premium brand merchandise. On long sleeves, embroidery works beautifully on the left chest, right chest, and sleeve positions.
Heavyweight cotton long sleeves are especially well-suited for embroidery because the dense fabric supports stitching without puckering or distorting. Lighter-weight blanks can warp around heavily stitched designs, but a 5.3 oz+ long sleeve provides the structure embroidery needs to look clean and professional. For custom embroidered long sleeve Canada orders, the Gildan 2400 at 6.0 oz is the most popular base garment.
When to Choose DTG vs Embroidery
- Choose DTG for complex, multi-color, or photographic designs — especially in quantities under 24 units
- Choose Embroidery for logos, text, monograms, and designs where a premium tactile finish matters
- Combine both on the same garment — DTG on the back with an embroidered logo on the chest — for maximum impact
- Both methods are available on all our long sleeve blanks with no minimum order quantity
The Unique Selling Point of Long Sleeves — More Print Real Estate
Sleeve printing is the single biggest reason brands, teams, and organizations choose long sleeve t-shirts over short sleeves for custom apparel. A long sleeve tee offers two additional full-length print surfaces — left arm and right arm — that transform a standard garment into a high-impact, multi-position branded piece. From wrist to shoulder, each sleeve provides roughly 18–22 inches of uninterrupted print space, depending on the size. That's more canvas than the front chest area of most t-shirts.
In Toronto, Montreal, and Vancouver, full arm print long sleeves have become a dominant trend in streetwear, sports team apparel, event merchandise, and corporate branding. The visual effect of a fully printed sleeve — whether it's a bold wordmark running down the arm, a repeating pattern, or a graphic that spans from cuff to shoulder — is impossible to ignore. It's wearable advertising that commands attention from every angle.
Popular Sleeve Print Styles
- Text down the sleeve: Brand name, slogan, or URL running vertically from shoulder to cuff — the most popular sleeve print format for streetwear and events
- Dual-sleeve branding: Matching or complementary designs on both sleeves for symmetrical impact — popular for sports teams and corporate uniforms
- Full-arm graphic: A continuous design that covers the entire sleeve from shoulder to wrist — the premium option for limited-edition drops and statement pieces
- Cuff print: A small logo or icon near the wrist — subtle but effective for brand recognition
Technical Considerations
Sleeve printing requires careful registration to ensure the design sits straight and centered on the arm across all garment sizes. Each sleeve is a separate print position, which means separate screen setup in screen printing or separate platen positioning in DTG. Multi-position setup fees apply, but the per-unit cost decreases significantly on orders of 24+ units. Our production team handles sizing adjustments automatically — scaling the print proportionally so it looks correct on a Small and a 3XL alike.
Best Blanks for Sleeve Printing
For long sleeve print options Canada, we recommend blanks with consistent fabric density across the body and sleeves. The Gildan 2400 provides heavyweight uniformity across all positions. The Bella+Canvas 3511 offers premium side-seamed construction that keeps sleeve seams aligned for cleaner print placement. For performance applications, the ATC S350LS handles moisture-wicking sleeve prints for athletic teams and outdoor events. Browse all long sleeve blanks and start designing your sleeve-printed project today.
Side-by-Side Comparison
Choosing between a long sleeve vs short sleeve t-shirt comes down to how the shirt will be used, when it will be worn, and what impression you want to make. Both silhouettes have their strengths, and understanding the trade-offs helps you make the right call for your next order — whether you're outfitting a team in Toronto or launching merchandise in Vancouver.
| Feature | Short Sleeve | Long Sleeve |
|---|---|---|
| Best Season | Spring/Summer | Fall/Winter/Year-Round |
| Sun Protection | Arms exposed | Full arm coverage (UPF varies by fabric) |
| Print Real Estate | Front, back, small sleeve print | Front, back, full sleeve — more branding area |
| Layering | Limited; works under jackets | Excellent base layer; stands alone or layers |
| Cost Per Unit | Lower ($4–$10 CAD blank) | Higher ($9–$19 CAD blank) |
| Sizing Complexity | Simpler; chest and length | Adds sleeve length as a variable |
When to Choose Long Sleeves
When to choose long sleeves depends on the occasion and environment. Long sleeve tees are the better pick whenever you need extended coverage, additional branding space, or year-round wearability. They excel in cooler weather, outdoor work environments, and situations where the shirt needs to look polished without a jacket.
- Cooler weather events: Fall fundraisers, outdoor markets, and winter pop-ups where short sleeves leave attendees cold
- Sun protection: Outdoor crews, charity walks, and landscaping teams benefit from full arm coverage
- More print real estate: Sleeve prints, full-arm designs, and wrist-to-wrist branding are only possible on long sleeves
- Layering: Long sleeves work perfectly under vests, jackets, and safety gear
When Short Sleeves Make More Sense
Short sleeves are the practical choice for summer events, budget-first bulk orders, and situations where breathability matters most. If you're ordering 500+ shirts for a July festival in Toronto, a lightweight short sleeve will be more comfortable and more affordable than a long sleeve alternative.
Combining Both for Maximum Impact
Many organizations order both silhouettes — short sleeves for summer and long sleeves for fall through spring. Using the same design across both formats, like the Gildan 5400 long sleeve paired with a Gildan 5000 short sleeve, keeps your branding consistent while giving your team weather-appropriate options year-round.
Long Sleeve T-Shirt Sizing Notes
Long sleeve sizing adds an important variable that short sleeves don't have: sleeve length. A shirt that fits perfectly through the chest can still look wrong if the sleeves are too short or too long. Because sleeve measurements vary significantly between brands, we recommend ordering samples before committing to a large run — especially if your team spans multiple sizes from Calgary to Montreal.
General Long Sleeve Size Chart (Adult Unisex)
| Size | Chest (inches) | Length (inches) | Sleeve (inches) |
|---|---|---|---|
| S | 34–36 | 28 | 33 |
| M | 38–40 | 29 | 34 |
| L | 42–44 | 30 | 35 |
| XL | 46–48 | 31 | 36 |
| 2XL | 50–52 | 32 | 37 |
| 3XL | 54–56 | 33 | 38 |
Sizing varies by brand. Check individual product pages for exact measurements before ordering.
Brand-Specific Fit Notes
- Bella+Canvas 3501: Runs slimmer and more fitted than traditional blanks. If your team prefers a relaxed fit, size up one. The 3501 is ideal for retail-style merchandise.
- Gildan 2400: Runs standard to generous through the chest and body. True-to-size for most wearers. The 2400 is the most predictable fit in the long sleeve category.
- Comfort Colors 6014: Runs noticeably large due to the garment-dye process, which relaxes the fabric. Size down one for a less oversized look.
- Next Level N3601: The most fitted option — designed as a premium fashion-fit long sleeve. Best for retail brands and slim-fit preferences.
Colour Options by Style
Colour range varies dramatically between long sleeve brands. If colour matching is critical for your project — matching a Pantone brand colour, for example — we recommend ordering physical samples.
- Gildan 2400: Leads the category with 28 colours in a reliable mix of basics and brights
- Comfort Colors 6014: 23 unique garment-dyed shades including Pepper, Crimson, and Seafoam that you won't find in standard tees
- Bella+Canvas 3501: 15+ colours focused on modern neutrals and fashion-forward tones
- Gildan 5400: 10 core colours covering essential basics
Need help picking the right colour? Contact our team and we'll help match your brand palette to available stock colours.
Blank Pricing Overview (CAD)
All prices below are for blank (undecorated) long sleeve t-shirts. Long sleeve t-shirt pricing Canada varies based on fabric weight, brand reputation, and construction quality. Decoration costs are added per piece depending on the print method you choose. Volume discounts kick in at 24+ pieces, with the best per-unit rates available at 72+ and 144+ quantities.
| Product | Price (CAD) | Fabric Weight | Best For |
|---|---|---|---|
| Gildan 5400 | $9.35 | 5.3 oz | Budget events |
| ATC S350LS | $9.95 | 3.8 oz | Performance/sports |
| KOI KOI8075 | $10.70 | 5.5 oz | Ring spun quality |
| Gildan 2400 | $10.95 | 6.0 oz | Everyday/workwear |
| Bella+Canvas 3501 | $13.95 | 4.2 oz | Retail brands |
| Next Level N3601 | $16.86 | 4.3 oz | Premium fitted |
| Comfort Colors 6014 | $18.20 | 6.1 oz | Vintage/boutique |
| Bella+Canvas 3511 | $18.95 | 6.5 oz | Streetwear/premium |
Decoration Cost Breakdown
The total custom long sleeve cost combines the blank garment price with your chosen decoration method. Printing adds $5–$15 per shirt depending on method, colours, and print locations. Long sleeves offer an additional print area on the sleeves that short sleeves cannot, which may add to the decoration cost but significantly increases brand visibility.
- Screen Printing: Most economical at scale. Starts around $5–$8 per shirt for a one-colour print, drops significantly at 48+ and 144+ quantities
- DTG (Direct-to-Garment): $8–$15 per shirt depending on print size and colour complexity. Ideal for full-colour photos and small runs
- Embroidery: $6–$12 per piece depending on stitch count and placement. Excellent for chest logos and sleeve branding on corporate long sleeves
Volume Discounts
The more you order, the lower the per-unit cost. Wholesale long sleeve pricing kicks in at 24+ pieces, with deeper discounts at 48+, 72+, and 144+ quantities. For organizations in Edmonton, Ottawa, and across Canada ordering for full teams or departments, consolidating your order into a single run delivers the best value.
Best Value Pick
The Gildan 5400 at $9.35 CAD delivers solid 5.3 oz heavy cotton construction at the lowest price point in our long sleeve lineup. For budget-conscious events and large orders, it's the clear winner. All prices are in CAD, and orders over $250 ship free across Canada.
Choosing the Right Fabric for Your Long Sleeve
The fabric you choose affects everything — how the shirt feels, how it performs during activity, how well it holds a print, and how long it lasts. The cotton vs performance decision is one of the most important choices you'll make when ordering custom long sleeves. Understanding the strengths of each helps you match the right shirt to the right use case, whether you're outfitting a running club in Winnipeg or a retail brand in Vancouver.
Cotton Long Sleeves
Cotton long sleeves deliver the classic t-shirt feel that most people expect. Natural fibres are breathable, soft against skin, and provide the best surface for screen printing and DTG decoration. Cotton shirts absorb moisture rather than wicking it, which makes them ideal for casual and everyday wear but less suited for high-intensity athletics.
- Gildan 5400: 5.3 oz heavy cotton — durable, affordable, and reliable for events and everyday wear
- Gildan 2400: 6.0 oz cotton — the heaviest cotton long sleeve, excellent for workwear and cool-weather layering
- Bella+Canvas 3501: 4.2 oz jersey cotton — lightweight, fashion-forward fit ideal for retail brands
- Comfort Colors 6014: 6.1 oz garment-dyed cotton — premium vintage feel with unique colour options
Performance Long Sleeves
Moisture-wicking long sleeve Canada options are engineered for active use. Performance fabrics — typically polyester or polyester blends — pull sweat away from the skin and dry quickly, keeping the wearer comfortable during physical activity. These shirts are lighter, stretchier, and more resistant to odour buildup than pure cotton.
- ATC S350LS: 3.8 oz 100% polyester — moisture-wicking, quick-dry, and built for athletics and active work environments
- Performance blends: CVC fabrics combine cotton comfort with polyester durability, offering a middle ground for teams that want softness with moisture management
When to Choose Each
| Use Case | Best Choice | Why |
|---|---|---|
| Charity 5K race | ATC S350LS (performance) | Moisture-wicking keeps runners comfortable |
| Corporate uniforms | Gildan 2400 (cotton) | Professional look, great print surface |
| Retail merchandise | Bella+Canvas 3501 (cotton) | Fashion fit, premium hand-feel |
| Outdoor landscaping crew | ATC S350LS (performance) | Quick-dry fabric for all-day outdoor work |
| Vintage brand merch | Comfort Colors 6014 (cotton) | Garment-dyed aesthetic, premium feel |
Blended Options
If you can't decide between cotton and performance, CVC (chief value cotton) blends offer the best of both worlds. These fabrics — typically 60% cotton and 40% polyester — deliver the soft hand-feel of cotton with the moisture management and durability of polyester. They print well, resist shrinkage, and hold up to repeated washing better than 100% cotton.
The Most Versatile Custom Apparel Item
Long sleeve t-shirts are the single most versatile item in custom apparel. Unlike short sleeves that peak in summer or hoodies that feel heavy indoors, year-round long sleeves work across every season and setting — from outdoor fall festivals in Toronto to heated warehouse shifts in Calgary to spring charity walks in Montreal. That versatility makes them the smartest investment for organizations that need one shirt to cover multiple seasons.
Fall Custom Shirts
Fall is peak long sleeve season across Canada. As temperatures drop, custom long sleeves become the go-to choice for outdoor events and seasonal merchandise. The timing aligns perfectly with back-to-school, harvest season, and the holiday merchandise ramp-up.
- Outdoor events: Harvest festivals, Oktoberfest celebrations, brewery tours, and fall fair vendor booths
- School spirit weeks: Custom long sleeves for homecoming, spirit wear, and fall athletics
- Seasonal merchandise: Retail brands launching fall collections, coffee shops releasing autumn-themed merch
- Recommended: Comfort Colors 6014 for premium fall merch, Gildan 5400 for budget-friendly event shirts
Winter Layering & Indoor Events
Canadian winters demand layering, and a long sleeve tee is the ideal base layer. Worn under jackets, vests, or safety gear, they add warmth without bulk. For indoor events — conferences, trade shows, holiday parties — long sleeves look polished and professional without overheating in heated venues.
- Base layering: Under jackets, fleece vests, and workwear shells
- Holiday merchandise: Christmas market vendors, holiday fundraiser tees, seasonal gift shop inventory
- Indoor corporate events: Year-end parties, team building days, conference staff shirts
Spring & Summer Uses
Long sleeves aren't just for cold weather. Spring mornings in Canada are cool enough to warrant coverage, and summer brings its own use cases — sun protection for outdoor crews, lightweight performance long sleeves for morning races, and UV coverage for landscaping and construction teams.
- Cool-morning races: 5K runs and charity walks that start early before the day warms up
- Sun protection: Outdoor workers and volunteers benefit from arm coverage during long days in the sun
- Lightweight options: The ATC S350LS at 3.8 oz is light enough for warm-weather athletic use
Seasonal Custom Apparel Canada — Year-Round Strategy
The smartest approach for organizations that operate year-round is to stock both short and long sleeve versions of their core design. This gives team members weather-appropriate options without changing the brand look. Many of our customers in Toronto, Calgary, and Montreal order long sleeves alongside short sleeves in a single production run to maximize volume discounts.
Professional Appearance With Extended Coverage
Corporate long sleeves offer a polished, professional look that bridges the gap between casual t-shirts and formal dress shirts. The extended coverage looks more intentional and put-together than a short sleeve tee, making long sleeves the preferred choice for client-facing roles, office environments, and branded uniforms across Edmonton, Ottawa, Winnipeg, and beyond.
Why Long Sleeves Work for the Workplace
- Professional appearance: Long sleeves read as more polished than short sleeves in office and client-facing settings
- Extended coverage: Protects arms in warehouse, landscaping, construction, and manufacturing environments
- Maximum branding space: Chest, back, and both sleeves provide four print locations for company logos and messaging
- Year-round viability: Unlike short sleeves that feel seasonal, workwear long sleeve tees are appropriate in every month
Top Picks for Corporate & Work Environments
The right long sleeve for your workplace depends on the work environment and how the shirts will be used day to day.
- Gildan 2400 — Durability first: At 6.0 oz, this is the toughest cotton long sleeve in the lineup. Ideal for trades, warehousing, and any role where the shirt takes daily abuse. Stands up to industrial laundering.
- Bella+Canvas 3501 — Modern offices: The fashion-fit silhouette looks sharp for tech companies, creative agencies, and startups that want branded apparel without looking like a uniform.
- ATC S350LS — Active roles: Moisture-wicking performance fabric for delivery drivers, event staff, and outdoor crews who need comfort during physical work.
Embroidery for Maximum Brand Visibility
Embroidery is the preferred decoration method for custom work shirts Canada because it projects quality, withstands industrial washing, and won't crack or fade like printed graphics. Long sleeves give you additional embroidery placement options that short sleeves cannot offer.
- Left chest: Company logo for professional identification — the most common corporate placement
- Sleeve embroidery: Department name, safety certifications, or secondary branding on one or both sleeves
- Full back print: Company name, phone number, and website — turns every employee into a mobile billboard
Outfitting Your Team
Need to outfit a work crew or corporate team? Get a custom quote with volume pricing for 24+ pieces. We work with businesses across Canada to deliver branded long sleeve uniforms on schedule and on budget.
The Ideal Event Shirt
Event long sleeves are the top choice for charity runs, 5K races, school fundraisers, team building events, and any occasion where participants take home a shirt as a keepsake. Long sleeves offer more perceived value than short sleeves, which means participants are more likely to actually wear the shirt after the event — extending your brand exposure for months or years in Toronto, Vancouver, Calgary, and beyond.
Best Value for Large Orders
When you're ordering for a full team or a large event, per-unit cost matters. These two options deliver the best balance of quality and affordability for high-volume runs.
- Gildan 5400 at $9.35 CAD: The most affordable long sleeve in our lineup. Solid 5.3 oz heavy cotton construction holds prints well and comes in 10 core colours. The go-to pick for budget-conscious events.
- Gildan 2400 at $10.95 CAD: Heavier 6.0 oz fabric in 28 colours gives you more options for colour-matched branding at a modest step up in price.
Performance Options for Athletic Events
For charity 5K races, fun runs, and athletic team events, cotton isn't always the best choice. The ATC S350LS at $9.95 CAD offers moisture-wicking performance fabric that keeps runners comfortable. Participants are far more likely to reuse a performance shirt for future workouts than a heavy cotton tee, which extends your brand's visibility well beyond event day.
Premium Fundraiser Shirts Canada
If you're selling merchandise to raise funds — not just giving shirts away — the quality of the blank directly affects how much supporters will pay. The Comfort Colors 6014 at $18.20 CAD is the premium pick for fundraiser merchandise that supporters actually want to wear. The garment-dyed vintage feel, unique colour palette, and heavyweight construction justify retail-level pricing that maximizes fundraising revenue.
Team Long Sleeve Tees — Building Unity
Custom long sleeves build team identity in ways that generic apparel cannot. Whether you're outfitting a recreational sports league, a school club, a corporate retreat, or a volunteer crew, matching long sleeve tees create visible unity and camaraderie. Sleeve prints with individual names or numbers add a personalized touch that team members will value.
- Recreational sports: League teams, intramural squads, and weekend tournament crews
- School clubs & organizations: Debate teams, band programs, student councils, and Greek life
- Corporate team building: Department teams, project groups, and company retreat squads
- Volunteer crews: Habitat builds, community cleanups, and charity event volunteers
Need shirts for your next event? Browse all long sleeve options or contact us for a custom quote.
Free Shipping Custom Tees on Orders Over $250
All orders totalling $250 CAD or more ship free to any address in Canada. This applies to every province and territory — from downtown Toronto to Whitehorse. For long sleeve orders, the extended fabric means slightly higher per-box weight compared to short sleeve tees, making the free shipping threshold especially worthwhile to hit.
Production & Delivery Timelines
- Standard production: 10 business days from proof approval to shipment
- Rush delivery: 5–7 business days for rush delivery Canada (subject to availability — contact us to confirm rush eligibility for your order)
- Shipping transit: 2–5 business days for major urban centres, 5–10 business days for remote and northern locations
Bulk & Individual Shipping Options
How your order ships depends on its size. We tailor the shipping method to balance speed, cost, and protection for your custom long sleeve tees.
- Bulk orders (48+ pieces): Shipped via insured freight for maximum protection. Tracking provided on all shipments.
- Medium orders (12–47 pieces): Shipped via Canada Post Expedited or courier service depending on destination and weight.
- Small orders (1–11 pieces): Shipped via Canada Post or courier. Tracking included on all orders.
Long Sleeve Shipping Canada — Every Province & Territory
T-Shirt Elephant delivers custom long sleeve t-shirts Canada-wide to every province and territory. Whether your team is in a major metro area or a remote northern community, we'll get your order there.
- Ontario (ON) — Toronto, Ottawa, Hamilton, London, Mississauga
- British Columbia (BC) — Vancouver, Victoria, Kelowna, Surrey
- Alberta (AB) — Calgary, Edmonton, Red Deer, Lethbridge
- Quebec (QC) — Montreal, Quebec City, Gatineau, Laval
- Manitoba (MB) — Winnipeg, Brandon, Steinbach
- Saskatchewan (SK) — Saskatoon, Regina, Prince Albert
- Nova Scotia (NS) — Halifax, Dartmouth, Sydney
- New Brunswick (NB) — Moncton, Saint John, Fredericton
- Newfoundland & Labrador (NL) — St. John's, Mount Pearl, Corner Brook
- Prince Edward Island (PEI) — Charlottetown, Summerside
- Northwest Territories (NT) — Yellowknife, Hay River
- Yukon (YK) — Whitehorse, Dawson City
- Nunavut (NU) — Iqaluit, Rankin Inlet
Have questions about shipping to a specific location or need a delivery estimate? Reach out to our team and we'll provide a timeline tailored to your destination.
Frequently Asked Questions About Custom Long Sleeve T-Shirts Canada
Get answers to common questions about custom long sleeve t-shirt printing in Canada
There is no minimum order at T-Shirt Elephant. You can order as few as 1 custom long sleeve t-shirt with screen printing, DTG printing, or embroidery.
Custom long sleeve t-shirts start at $9.35 CAD for the Gildan 5400. Prices vary by brand and style — Gildan 2400 starts at $10.95, Bella+Canvas 3501 at $13.95, and Comfort Colors 6014 at $18.20. Printing or embroidery is additional.
We carry Gildan (5400, 2400), Bella+Canvas (3501, 3511, 3501CVC), Comfort Colors (6014), Next Level (N3601), ATC (S350LS, ATC1015), KOI (KOI8075), Team 365, and more — over 36 long sleeve styles in total.
The Gildan 5400 is 5.3oz heavy cotton available in 6 colors at $9.35. The Gildan 2400 is 6.0oz ultra cotton available in 28 colors at $10.95. The 2400 is heavier, more durable, and offers significantly more colour choices.
Yes! Sleeve printing is one of the biggest advantages of long sleeve tees. We offer single-sleeve and dual-sleeve printing with screen printing or DTG. Additional setup fees apply for sleeve print locations.
Screen printing is most popular for long sleeves, especially for 1-4 color designs. DTG printing works great for full-color photographic designs on cotton. Embroidery adds a professional textured finish, especially on chest and sleeves.
Standard production is 10 business days. Rush delivery is available in 5-7 business days. Email [email protected] for urgent timelines.
Yes! The ATC S350LS Pro Team Performance Long Sleeve ($9.95) is our most popular moisture-wicking option. We also carry the Team 365 TT11L and other performance styles.
The Bella+Canvas 3501 is a premium 4.2oz jersey long sleeve t-shirt with a modern slim fit, side-seamed construction, and retail-quality softness. Available in 20 colors starting at $13.95. Ideal for brands and retail merchandise.
The Comfort Colors 6014 is a 6.1oz garment-dyed heavyweight long sleeve t-shirt. It has a vintage washed look with unique colours like Pepper, Blue Jean, and Seafoam. Available in 23 colours starting at $18.20.
Absolutely! Long sleeves are the ideal choice for fall festivals, charity runs, winter layering, and cool-weather outdoor events. They provide extended coverage while still being comfortable for indoor wear.
Yes, we carry youth long sleeve options including the ATC ATC1015Y starting at $9.95 and the ATC S5615Y. Contact us for full youth sizing availability.
Colour selection varies by style. The Gildan 2400 leads with 28 colours. Comfort Colors 6014 offers 23 unique garment-dyed shades. Bella+Canvas 3501 has 20 colours including fashion heathers. Most styles offer Black, White, and Navy at minimum.
Yes! Embroidery works beautifully on long sleeve tees, especially on the chest, sleeve, and back. Heavier fabrics like the Gildan 2400 and Comfort Colors 6014 provide excellent stability for embroidery.
The Gildan 2400 is our top pick for screen printing — its 6.0oz ultra cotton provides a smooth, stable surface that holds ink beautifully. The Gildan 5400 is a great budget alternative. For premium prints, try the Bella+Canvas 3501.
Most of our long sleeve t-shirts are preshrunk to minimize shrinkage. Expect minimal shrinkage (1-3%) with proper cold-water washing and tumble drying on low. Garment-dyed styles like the Comfort Colors 6014 may shrink slightly more on the first wash.
The Gildan 2400 (6.0oz ultra cotton, $10.95) is ideal for workwear — durable, affordable, and available in 28 colours. For active work environments, the ATC S350LS performance long sleeve ($9.95) offers moisture-wicking comfort.
Yes! With no minimum orders, you can order a single custom long sleeve t-shirt as a sample. This lets you evaluate the fabric, fit, and print quality before committing to a larger order.
Cotton long sleeves (Gildan 5400/2400, Comfort Colors 6014) are natural, breathable, and ideal for screen printing. Performance long sleeves (ATC S350LS, Team 365 TT11L) use moisture-wicking polyester for athletics and active wear.
Yes! We ship to all provinces and territories. Free shipping on orders over $250 CAD. We serve Toronto, Vancouver, Calgary, Montreal, Edmonton, Ottawa, Winnipeg, Halifax, and everywhere in between.
The Bella+Canvas 3511 Heavyweight Long Sleeve ($18.95, 6.5oz) is our top premium pick — retail-quality heavyweight fabric with a modern fit. The Comfort Colors 6014 ($18.20) is best for vintage/garment-dyed aesthetics.
Absolutely! Upload your own artwork or logo when ordering. Every order includes a free professional design review where our team ensures your artwork is print-ready and optimized for the best results.
Yes! Long sleeves are excellent for team uniforms — they provide sun protection, extra warmth, and additional print space on sleeves for numbers or sponsors. Popular choices include Gildan 2400 for teams and S350LS for athletic teams.
Yes, volume discounts are available on larger orders. Contact us at [email protected] for custom quotes on bulk long sleeve orders. The more you order, the lower the per-unit cost.
T-Shirt Elephant is one of Canada's top providers of custom long sleeve t-shirts. We offer long sleeve printing Canada-wide with screen printing, DTG, and embroidery on brands like Gildan, Bella+Canvas, and Comfort Colors. Free shipping on orders over $250 CAD to any province or territory.
The most popular custom long sleeve shirts for Canadian businesses are the Gildan 2400 for everyday workwear, the ATC S350LS for active environments, and the Bella+Canvas 3501 for retail and branding. All are available for custom long sleeve t-shirts Canada orders with no minimums.
Long sleeve printing Canada orders are simple: choose your long sleeve style, upload your artwork, and our team handles the rest. We offer screen printing for bulk orders, DTG for full-colour small runs, and embroidery for a premium finish. Every custom long sleeve t-shirts Canada order includes a free design review and ships from our Canadian facility.
Still have questions?
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