Custom Fitted Hats
Bulk custom fitted hats in Canada with professional embroidery. Premium look with sized options from S/M to L/XL. Perfect for sports teams, streetwear brands, and corporate merchandise.
32 Custom Fitted Hats Available
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Valucap 6440 XS - Adjustable
Valucap VC100 Adjustable
ATC H08215 AS
Valucap 8869 Adjustable
Valucap VC300A Adjustable
ATC™ WeRK1332 One Size
Valucap AH35 Adjustable
Yupoong F06006 AS
YP Classics 6245EC One Size
YP Classics 6006 Adjustable
YP Classics 6601 Adjustable
YP Classics 6007 Adjustable
Team 365 TT801 One Size
Flexfit F06277 S/M - L/XL
YP Classics 5089M Adjustable
YP Classics 6789M Adjustable
Flexfit F06110 AS
Flexfit FF5001 SM - LX
Authentic T-Shirt Company ATC6277 XS6 58–7 18 - XL2XL 7 38-8
Authentic T-Shirt Company ATC6533 SM - LXL
Flexfit FF110C One Size
Yupoong 6477 SM - LXL
Flexfit FF110F One Size
Authentic T-Shirt Company ATC6477 S/M - L/XL
New Era NE1000 SM - LXL
Flexfit FF180 SM - LXL
Richardson 632 Adjustable
YP Classics 5389AP Adjustable
Nike NKFB6447 SM - LXL
Nike NKFB5677 SM - LXL
Under Armour 1376702 S/M - XL/2XL
Columbia 216514 Adjustable
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Custom Fitted Hats in Canada
Everything you need to know about ordering custom fitted hats
T-Shirt Elephant offers custom fitted hats — structured baseball caps available in specific head sizes rather than adjustable closures. Fitted hats provide a clean, streamlined look without a snapback or strap at the back, making them the preferred choice for sports teams, premium brand merchandise, and retail hat lines. We carry fitted caps from Yupoong (Flexfit), Richardson, and Pacific Headwear in sizes S/M through L/XL and individual sizes from 6 7/8 to 8. Starting from $16.99, our fitted hats are customized primarily with embroidery — including flat embroidery, 3D puff, and tonal embroidery for a subtle, premium look. No minimum order, 7-day turnaround, free shipping over $250.
Our fitted hat program includes the popular Flexfit 6277 Structured Cap and Richardson fitted options in wool blend and performance fabrics. Embroidery is the standard decoration method — we offer up to 15,000 stitches on the front panel, with additional embroidery available on sides, back, and under the brim. Fitted hats are popular for sports teams, streetwear brands, golf clubs, and premium corporate gifts. Available in 20+ colours including classic black, navy, and grey. Our team handles logo digitization at no charge and provides detailed mockups before production.
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Custom Fitted Hats FAQ
Common questions about ordering custom fitted hats in Canada
Fitted caps come in specific sizes typically ranging from 6 7/8 to 8. Sizing is based on head circumference.
Yes, typically $2-5 more because multiple sizes must be produced. Minimum orders may apply for each size.
Clean look without visible closures, more comfortable fit, and premium appearance. Popular for sports teams and fashion brands.
Yes! Same embroidery options - front, side, back. The decoration process is identical, just done on pre-sized caps.
We stock popular sizes in basic colors. Custom fitted caps in specific sizes may require longer lead times.
