Design Custom Fitted Hats

The Flexfit Original Cap (ATC6277) by Authentic T-Shirt Company is a structured six-panel fitted cap suited to a wide range of uses, from team uniforms and corporate workwear to school clubs, events, and branded merchandise. Its classic profile and 13 available colours make it a practical choice for organisations looking for a consistent, polished look across a group.

At T-Shirt Elephant, the ATC6277 can be customised with screen printing or embroidery, with no minimum order required, so it works equally well for small clubs and large businesses. The Permacurv visor holds its shape over time, and the silver under visor helps reflect light, adding a functional detail that wearers will appreciate in bright conditions.

• Fibre content: 63% polyester, 34% cotton, 3% spandex
• Six-panel construction
• Permacurv visor retains its curved shape
• Silver under visor reflects light
• Available in 13 colours: Black, Dark Grey, Dark Navy, Fresh Green, Khaki, Maroon, Navy, Purple, Red, Royal, Silver, Spruce, and White
• Sizes: XS 6 5/8 to 7 1/8, SM 6 3/4 to 7 1/4, LXL 7 1/8 to 7 5/8, XL2XL 7 3/8 to 8

ATC Flexfit Wool Blend Cap

Details:

The New Era Stretch Mesh Cap (NE1020) is a structured, mid-profile baseball cap suited for sports teams, corporate groups, schools, clubs, and anyone looking for a reliable blank cap to represent their brand. With a stretch fit closure and breathable Spacer Mesh panels across the mid and back sections, it holds its shape comfortably through long days and warm weather. Available in ten colour combinations, it pairs well with a wide range of uniforms and apparel programmes.

At T-Shirt Elephant, the NE1020 is available for customisation with screen printing or embroidery, with no minimum order required. Whether you are outfitting a full roster or ordering a single piece, this cap from the New Era catalogue offers a clean, structured canvas for your logo or design.

• Front two panels: 100% cotton
• Mid and back panels: 57% polyester, 43% cotton Spacer Mesh for ventilation
• Structure: structured
• Profile: mid
• Closure: stretch fit
• Available sizes: SM, ML, LXL
• Available in 10 colours

The New Era Youth Stretch Mesh Cap (NE302) is a structured, mid-profile baseball cap built for young athletes, school teams, sports clubs, and youth organisations. Its stretch fit and breathable construction make it a practical choice for warm-weather wear, whether on the field, at events, or as part of a branded uniform programme.

At T-Shirt Elephant, the NE302 is available for customisation with screen printing or embroidery, with no minimum order required. It comes in five colour options including Black Black, Black White, Deep Navy White, Deep Navy Deep Navy, and Scarlet Red White, making it straightforward to match team colours or brand palettes. Please note that New Era products may not be resold without embellishment.

• Front two panels: 100% cotton
• Mid and back panels: 57% polyester, 43% cotton Spacer Mesh for cooling ventilation
• Structure: Structured
• Profile: Mid
• Closure: Stretch fit
• Sizes: CY, TC
• Available in 5 colours

The New Era NE400 Flat Bill Snapback Cap is a structured, high-profile cap suited to teams, schools, businesses, clubs, and anyone building custom branded merchandise. Its flat bill and old-school snapback closure give it a sharp urban look that works equally well on the field or off it. The NE400 is offered in four colours: Black, Charcoal, Deep Navy, and White, and fits virtually any head size thanks to its 7-position adjustable snap.

At T-Shirt Elephant, the NE400 can be customised with screen printing or embroidery, with no minimum order required, making it a practical choice whether you need one cap or a full run for your organisation. Browse the complete New Era catalogue on site to find the style that suits your project.

• Fibre content: 100% cotton
• Structure: Structured
• Profile: High
• Bill: Flat
• Closure: 7-position adjustable snap
• Size: One size fits all (OSFA)
• Available colours: Black, Charcoal, Deep Navy, White

C130 Mid-Profile Twill Cap — Custom Embroidered Hats Printed in Canada

The C130 Mid-Profile Twill Cap is a classic structured baseball cap that sits perfectly between low-profile and high-profile styles. Made from durable brushed cotton twill with a pre-curved visor, it's the ideal blank cap for custom embroidery — whether you're branding your business, outfitting a team, or creating promotional merchandise.

Custom embroidered hats in Canada with no minimums. Free shipping on orders over $250.

Fabric & Construction

• 100% brushed cotton twill — soft, smooth surface perfect for embroidery
• Structured mid-profile crown — holds its shape while sitting comfortably
• Pre-curved visor — ready to wear with a classic curved bill shape
• 6-panel construction — traditional baseball cap structure
• Adjustable hook-and-loop closure — fits all head sizes
• Sewn eyelets — ventilation on each panel
• Matching sweatband — comfortable interior finish

Why the C130 is the Go-To Custom Cap

• Mid-profile sweet spot — not too tall, not too flat. The most universally flattering cap height
• Brushed cotton twill — the #1 fabric for clean embroidery with excellent stitch definition
• 15+ colours — from classic Black, Navy, and White to Khaki, Red, and Royal
• Affordable in bulk — the best value custom cap for events, promotions, and uniforms
• One size fits all — adjustable closure accommodates every head size

Best Decoration Methods

• Embroidery — the #1 choice for custom caps. The structured twill provides a perfect base for front, side, and back embroidery. Up to 10,000 stitches for detailed logos.
• Screen Printing — works for simple designs and text on the front panels.
• Heat Transfer / Vinyl — clean results for simple logos and text.
• Patches — custom woven or leather patches sewn onto the front panel for a premium look.

Popular Uses

• Corporate: Branded company hats, trade show giveaways, golf tournament gifts, employee swag
• Sports: Team hats, league caps, coaching staff, tournament merchandise
• Promotional: Event giveaways, marketing campaigns, brand awareness
• Retail: Custom hat lines, merchandise, pop-up shops
• Personal: Wedding party hats, family reunion caps, custom gifts

Care Instructions

• Spot clean with mild detergent and cool water
• Air dry — do not machine wash or machine dry
• Use a cap form or stuff with towel to maintain shape while drying
• Do not bleach

Specifications

• Style: C130
• Fabric: 100% Brushed Cotton Twill
• Profile: Mid-Profile (structured)
• Panels: 6-Panel
• Visor: Pre-curved
• Closure: Adjustable hook-and-loop (velcro)
• Size: One size fits most
• Colours: 15+